Casting Production Operator

Bharat Forge Aluminum USA, Inc.•Sanford, NC

About The Position

Bharat Forge is seeking a skilled Casting Production Operator to manage processes involved in metal production and casting. The role encompasses furnace operation, casting, machining, testing, material handling, basic equipment maintenance, and production monitoring. The operator is responsible for carrying out work safely and efficiently while meeting quality standards and maintaining accurate production and maintenance records. The position includes preparing and operating furnaces and casting equipment, handling materials with forklifts and overhead cranes, operating CNC machinery, performing non-destructive testing, and troubleshooting production issues. The operator also performs routine maintenance and minor repairs and collaborates with the maintenance team on more complex equipment problems.

Requirements

At least 4 years of experience in a heavy industrial setting.
Proficiency in operating and maintaining CNC machinery, furnaces, and casting equipment.
Ability to obtain ASNT Level II certification in non-destructive testing (NDT) or equivalent.
Experience with forklifts, overhead cranes, and other material-handling equipment.
Basic knowledge of routine machinery maintenance and troubleshooting techniques.
Ability to troubleshoot and perform minor repairs and adjustments to production equipment.
Strong knowledge of mechanical, electrical, pneumatic, and hydraulic systems.
Proficiency in using diagnostic tools, hand tools, and specialized equipment.
Ability to understand and convert metric and standard measurements.
High school diploma or equivalent.
Strong technical and analytical skills, including the ability to read and interpret technical drawings.
Attention to detail and commitment to high-quality production standards.
Ability to meet physical demands including standing, bending, pulling, pushing, and lifting at least 50 pounds.
Familiarity with OSHA regulations and industry safety standards.
Strong communication skills and ability to work independently or as part of a team.

Nice To Haves

Experience in furnace operation, casting, machining, material handling, and equipment maintenance.
Technical training in mechanical engineering, CNC technology, or a related field.

Responsibilities

Set up, adjust, operate, and maintain remelting furnaces, skimming machines, and charging equipment.
Prepare aggregates and auxiliary materials, and manage energy supply systems such as air volume, temperature, fan blast, and gas burners.
Load raw materials and alloys into furnaces using forklifts and other material-handling equipment.
Monitor and adjust melt composition through sampling and analysis to ensure alloy quality.
Skim dross from furnaces and prepare equipment for casting operations.
Produce molds and cores using various molding processes and prepare molds for casting.
Set up, operate, and monitor pressure and gravity die-casting equipment.
Inspect and repair mold and pattern equipment to eliminate defects.
Rework castings through blasting, grinding, deburring, and fettling to meet quality standards.
Assist with casting equipment maintenance and troubleshoot production issues.
Operate CNC lathes, perform setup and adjustment, and program production equipment for efficient operation.
Read and interpret technical drawings and perform quality checks using measuring equipment.
Optimize ongoing production and document production processes for continuous improvement.
Perform non-destructive testing (NDT) to evaluate material integrity and ensure compliance with industry standards.
Calibrate and operate testing equipment, analyze findings, and document results for quality assurance.
Safely operate overhead cranes and forklifts to move materials.
Inspect and maintain lifting equipment routinely to ensure safety and functionality.
Load and unload materials from vehicles and ensure proper storage in the facility.
Clean, lubricate, and inspect production machinery as routine maintenance to prevent breakdowns.
Perform minor machinery repairs and adjustments to support continuous and efficient operation.
Work with the maintenance team to address complex equipment issues when necessary.
Record maintenance activities and ensure they comply with company standards and safety protocols.
Use electronic data processing systems at operator desks (HMI) and control platforms to monitor and control production parameters.
Detect, analyze, and troubleshoot production-process faults to minimize downtime.
Document production results and maintain accurate operational data records.