Cable and Wire Harness Assembler
About The Position
Join the high-reliability manufacturing team at NuWaves RF Solutions as a Cable and Wire Harness Assembler. In this role, you will play a vital part in building mission-critical RF assemblies, custom cable harnesses, and electro-mechanical interconnects used in defense, aerospace, and commercial RF systems. You will work with precision hand tools, semi-automated equipment, and testing instruments to assemble and inspect complex wiring assemblies in accordance with IPC/WHMA-A-620 Class 3 standards. We value craftsmanship, meticulous attention to detail, and a commitment to continuous improvement in an AS9100 / ISO 9001 quality environment.
Requirements
- Strong ability to read and interpret technical wire run lists, point-to-point schematics, mechanical drawings, and bill of materials (BOM).
- Demonstrated experience with precision wire strippers, hand/pneumatic crimpers, contact insertion/extraction tools, soldering irons, heat guns, torque wrenches, and basic measuring instruments (calipers, micrometers).
- Experience operating digital multimeters, cable harness testers (e.g., Cirris / CAMI), and basic continuity/resistance test fixtures.
- Excellent fine-motor skills, hand-eye coordination, and color vision for accurate wire identification and high-density connector assembly.
- Understanding of ESD control procedures, FOD (Foreign Object Debris) prevention, and AS9100 / ISO 9001 aerospace quality practices.
Nice To Haves
- Current or prior certification in IPC/WHMA-A-620 is strongly preferred (IPC J-STD-001 or IPC-A-610 is a plus).
- Familiarity with RF coax termination and mil-spec circular or micro-miniature connectors is highly desirable.
Responsibilities
- Assemble custom wire harnesses, multi-conductor cables, discrete wire assemblies, and electro-mechanical sub-assemblies according to engineering drawings, wiring schematics, and standard work instructions.
- Cut, strip, assemble, and terminate flexible, conformable, and semi-rigid RF/microwave coaxial cables with various connector interfaces (SMA, SMP, BNC, Type-N, Micro-D, D-Sub, circular connectors).
- Perform high-reliability hand soldering (wire-to-terminal, cup terminals, grounding shields) and precision mechanical crimping following IPC/WHMA-A-620 standards.
- Apply heat-shrink tubing, EMI/RFI shielding braids, overbraiding, and protective jacketing using heat guns and specialized fixtures.
- Visually inspect completed harnesses against IPC-A-620 criteria (Class 2/3) for proper pin retention, strip lengths, solder joints, crimp integrity, and overall workmanship.
- Perform point-to-point continuity, resistance, short checks, and insulation/dielectric withstanding voltage (Hi-Pot) testing using digital multimeters (DMM) and automated cable analyzers.
- Follow assembly work routers, record traceability data, document non-conformances, and maintain ESD-safe workstation cleanliness.
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What This Job Offers
Job Type
Full-time
Career Level
Mid Level
Education Level
No Education Listed
