Battery Pack Assembly Manufacturing Process Engineer

Ford • Dearborn, MI

21h • Hybrid

About The Position

Battery Pack Assembly Manufacturing Process Engineering is a cross-functional team having the primary responsibility to procure equipment and launch assembly processes for battery packs used in the electric vehicles at plants across North America and Mexico. The Battery Pack Assembly Manufacturing Process Engineer candidate will be a part of this team and be responsible for the following:
Work with team to design, run off, install, and launch high volume battery packs
Provide manufacturing input to product design
Support assembly station, transport, and test equipment design & procurement
Simultaneous Engineering - Digital Job 1 (Virtual Validation)
Manage OEM Runoff, Installation, Commissioning, Launch ROC
Support costs study submissions as required
Review lessons learned and incorporate into process development
Develop PFMEA’s and work with PD to complete SCCAF’s
Follow MPS and ensure PD is following specified MDS
Cycle Line Layout/Facilities Layout
Develop statement of work for initial POs for Design and Build
Support/write POs
Support MIDAS deliverables for equipment validation
Ensure OEMs are providing quality SOW for installation. Support equipment planning and installation
Lead and support builds through ROC. Lead and support issue resolution from builds PDCA
Documented standardized work instructions
Collaborate with all levels of personnel, for the duration of a program
Extensive travel within North America will be required.

Requirements

• Bachelor’s Degree in Mechanical Engineering or Electrical Engineering
• Understanding/experience of overall manufacturing processes (Battery preferred) and manufacturing business acumen.
• Minimum 2+ years on major projects.
• Experience implementing large scale projects as a Manufacturing Engineer or Project Manager on new specialized manufacturing lines.
• Familiarity with simulation tools, digital methods: AutoCAD / Siemens PLM etc. developing layouts in AutoCAD
• Exemplary verbal and written communication skills
• Travel and mobility with short term relocation / ability to work remote is key

Nice To Haves

• Launch experience in battery assembly.
• Mechanical design stack up understanding.
• Strong understanding of assembly systems
• Strong written and oral communication skills
• Validated project management skills
• Scope of work development proficiency
• PFMEA/FMEA/Risk Assessment proficiency
• Proficient in MS Office applications (Excel, Word, PowerPoint, Project), AutoCAD, Teamcenter, Aurora

Responsibilities

• Work with team to design, run off, install, and launch high volume battery packs
• Provide manufacturing input to product design
• Support assembly station, transport, and test equipment design & procurement
• Simultaneous Engineering - Digital Job 1 (Virtual Validation)
• Manage OEM Runoff, Installation, Commissioning, Launch ROC
• Support costs study submissions as required
• Review lessons learned and incorporate into process development
• Develop PFMEA’s and work with PD to complete SCCAF’s
• Follow MPS and ensure PD is following specified MDS
• Cycle Line Layout/Facilities Layout
• Develop statement of work for initial POs for Design and Build
• Support/write POs
• Support MIDAS deliverables for equipment validation
• Ensure OEMs are providing quality SOW for installation. Support equipment planning and installation
• Lead and support builds through ROC. Lead and support issue resolution from builds PDCA
• Documented standardized work instructions
• Collaborate with all levels of personnel, for the duration of a program

Benefits

• Immediate medical, dental, vision and prescription drug coverage
• Flexible family care days, paid parental leave, new parent ramp-up programs, subsidized back-up childcare and more
• Family building benefits including adoption and surrogacy expense reimbursement, fertility treatments, and more
• Vehicle discount program for employees and family members and management leases
• Tuition assistance
• Established and active employee resource groups
• Paid time off for individual and team community service
• A generous schedule of paid holidays, including the week between Christmas and New Year’s Day
• Paid time off and the option to purchase additional vacation time.

What This Job Offers

• Job Type: Full-time
• Career Level: Mid Level