Automation Engineer

Ultralife CorporationRaynham, MA
$100,000 - $110,000Onsite

About The Position

We are seeking an experienced Automation Engineer to support and advance automation initiatives within a high-volume battery manufacturing environment. This individual will play a critical role in the development, integration, commissioning, and continuous improvement of automated manufacturing systems, while also serving as a key contributor during new automation line startup activities at an established production facility. The ideal candidate will possess strong hands-on experience with industrial automation systems, controls engineering, robotics, PLC programming, and manufacturing process optimization. This role requires a highly collaborative engineer who can work cross-functionally with Production, Maintenance, Quality, EHS, Engineering, and external automation vendors to successfully implement and sustain automated manufacturing solutions. The individual in this position must possess excellent hands-on ability, insight and awareness directing efforts on equipment reliability, process uptime, yield improvements and cost reduction. This position will work in a cross-functional team reporting to the Manufacturing Manager with direct responsibility for manufacturing engineering efforts within assigned operations.

Requirements

  • Bachelor’s degree in Electrical Engineering, Mechanical Engineering, Mechatronics Engineering, Automation Engineering, or related technical discipline
  • Minimum of 3 years of hands-on industrial automation engineering experience in a manufacturing environment
  • Experience supporting automated production line startup, commissioning, and integration activities
  • Strong experience with PLC programming and troubleshooting (Allen-Bradley and/or Siemens preferred)
  • Experience with HMIs, SCADA systems, robotics, servo/motion control, and industrial communication protocols
  • Ability to read and interpret electrical schematics, P&IDs, and technical drawings
  • Experience troubleshooting electrical controls systems in a production environment
  • Strong project management and organizational skills
  • Ability to work independently while also collaborating cross-functionally
  • Strong verbal and written communication skills
  • Comfortable working on the manufacturing floor in an industrial environment

Nice To Haves

  • Experience in battery manufacturing, chemical processing, medical device, electronics manufacturing, or other highly regulated manufacturing environments
  • Experience with vision systems, automated inspection equipment, and data collection systems
  • Familiarity with MES, ERP integration, and Industry 4.0 technologies
  • Experience with robotic systems such as FANUC, ABB, or Universal Robots
  • Knowledge of NFPA, OSHA, and industrial safety standards
  • Experience supporting multi-shift manufacturing operations
  • Lean Manufacturing and continuous improvement experience
  • Proficient in spoken and written Mandarin for business and cross‑functional communication

Responsibilities

  • Lead automation projects from concept through implementation, startup, validation, and production support
  • Support startup and commissioning of new automated manufacturing lines and equipment within an active production facility
  • Program, troubleshoot, and optimize PLCs, HMIs, VFDs, motion control systems, robotics, and industrial networks
  • Partner with operations and maintenance teams to improve equipment reliability, uptime, throughput, and process capability
  • Diagnose and resolve complex automation and controls issues in a fast-paced manufacturing environment
  • Develop and maintain electrical schematics, control narratives, programming documentation, SOPs, and change controls
  • Coordinate with external machine builders, integrators, and overseas suppliers during equipment installation and startup
  • Support factory acceptance testing (FAT), site acceptance testing (SAT), and production qualification activities
  • Drive continuous improvement initiatives focused on automation efficiency, scrap reduction, cycle time improvement, and labor optimization
  • Ensure all automation systems comply with safety, environmental, and regulatory requirements
  • Support preventive and predictive maintenance strategies for automated systems
  • Assist in development of automation standards and long-term manufacturing technology roadmap
  • Train production and maintenance personnel on automated equipment operation and troubleshooting
  • Participate in capital project planning, equipment specifications, and vendor evaluations
  • Must be able to speak, read, and write English fluently
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