Automation Controls Specialist

Gusmer Enterprises•Newton, NC
•$80,000 - $85,000•Onsite

About The Position

If you enjoy solving complex technical challenges and bringing innovative automation solutions to life, this is an opportunity to make a meaningful impact! The Automation Controls Specialist is responsible for designing, programming, implementing, and improving PLC, HMI, instrumentation, and electrical control systems that support critical manufacturing operations. This role partners closely with engineering, maintenance, operations, and research teams to deliver safe, high-quality automation solutions, drive continuous improvement, and support equipment reliability. Success in this position requires strong collaboration, effective communication, and a passion for leveraging technology to improve performance across the organization.

Requirements

  • Bachelor’s degree in Electrical Engineering, Controls Engineering, Automation Engineering, or a closely related engineering discipline from an accredited institution; equivalent combinations of education, technical training, certifications, and directly related experience may be considered.
  • Professional experience applying engineering principles to PLC programming, electrical control system design, industrial automation architecture, system integration, commissioning, and technical project leadership in a manufacturing environment.

Responsibilities

  • Design electrical control systems, Programmable Logic Control (PLC) programming, and automation solutions that support safe, reliable, and efficient manufacturing operations.
  • Develop and integrate machine controls, Human Machine Interfaces (HMIs), motion-control systems, and manufacturing equipment to optimize performance and productivity.
  • Analyze process and equipment data, identify root causes of operational issues, and implement control-system improvements that enhance safety, quality, and reliability.
  • Collaborate with equipment suppliers, integrators, and internal stakeholders to establish technical requirements, validate system performance, and ensure successful project execution.
  • Develop and maintain instrumentation standards, specifications, and control strategies that ensure accurate, reliable, and compliant system performance.
  • Troubleshoot electrical, instrumentation, and control systems, identify root causes, and implement effective corrective actions.
  • Manage automation program backups, version control, and system optimization to improve reliability, maintainability, and operational performance.
  • Provide advanced automation and controls support for equipment startups, upgrades, and continuous improvement initiatives across production and R&D operations.
  • Develop preventive maintenance strategies and support troubleshooting efforts to improve equipment reliability and performance.
  • Partner with maintenance and production teams to diagnose complex electrical and controls issues, implement solutions, and ensure safe, effective operation.
  • Lead controls-related project execution by defining technical requirements, coordinating contractors and resources, and verifying successful installation and system performance.
  • Create and maintain electrical schematics, control drawings, and technical documentation to support automation and controls systems.
  • Lead automation and controls projects by defining scope, requirements, schedules, budgets, and technical solutions.
  • Train and support maintenance and technical teams while managing electrical, instrumentation, and controls components to ensure system reliability.

Benefits

  • Health, Vision, and Dental Insurance
  • Paid Time Off
  • Paid Holidays
  • 401K with matching
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