About The Position

Boeing Defense Space & Security (BDS) is looking for Experienced Aircraft Sheet Metal Structures Mechanics to join our B-52 team in San Antonio, TX. This role involves performing close tolerance drilling, reaming, removal, and installation to critical support structures and fracture critical areas. You will also locate blind holes for new structural items, perform sealing, painting, shimming, and preserving structure, and interpret engineering drawings and technical orders for structural modifications and repairs. The position requires the use of tooling assemblies and fixtures for depot level modification and repair, knowledge of aircraft mechanical component troubleshooting/repair, and sheet metal fabrication. Responsibilities include fabricating, maintaining, and repairing tooling, reading assembly and parts drawings, operating various machines, forming bends, and fabricating/repairing aircraft components like leading edges, flaps, and skins. Work may involve scarfing, blanking, grooving, forming, bending, piercing, and other operations on metal. Setup, fabrication, alignment, and hand forming to specified tolerances are also key. This position requires the ability to pass an assessment during the training cycle.

Requirements

  • 4+ years of experience working with non-porous metals, such as aluminum, titanium, and stainless
  • 4+ years of experience working with schematics, specifications, assembly drawings and standard operating procedures
  • 4+ years of experience using structures hand tools such as: drills 45 and 90 degrees, pancake adapters, counter sink cages, hole finders, and rivet guns
  • 4+ years of experience working heavy structures: locating, drilling, countersinking and fastening structures (doublers, stringers, webs, seat tracks, etc.) to aircraft
  • 4+ years of experience with aircraft sheet metal fabrication, maintenance and processes
  • Ability to access/enter a wing fuel tank opening
  • Ability to work in confined spaces for extended periods during shift
  • Ability to work variable shifts (i.e. scheduled and unscheduled overtime; weekends and holidays) to support mission requirements and workload
  • Must meet U.S. export control compliance requirements. To meet U.S. export control compliance requirements, a “U.S. Person” as defined by 22 C.F.R. §120.62 is required. “U.S. Person” includes U.S. Citizen, U.S. National, lawful permanent resident, refugee, or asylee.
  • Ability to obtain a U.S. Security Clearance for which the U.S. Government requires U.S. Citizenship. An interim and/or final U.S. Secret Clearance Post-Start is required.

Nice To Haves

  • Experience with Depot Level/Heavy Structures maintenance
  • Experience with aircraft maintenance and operations
  • Operate a forklift, mobile crane, and riding type electric powered elevating equipment to accomplish work assignment

Responsibilities

  • Perform close tolerance drilling, reaming, removal, and installation to critical support structures and fracture critical areas
  • Locate blind holes necessary for installation of new structural items to existing structure
  • Perform efforts associated with sealing, painting, shimming, and preserving structure in accordance with standard repair processes
  • Read and interpret engineering drawings, technical orders, process specification, and retrofit requirements to perform structural modifications and repairs
  • Use tooling assemblies and fixtures for depot level modification and repair of structural parts
  • Knowledge of aircraft mechanical component troubleshooting/repair procedures and replacement of components
  • Knowledge of aircraft sheet metal/structural modification and repair
  • Fabricate, construct, alter, repair and maintain tooling, dies, jigs, holding fixtures, assemblies, sub-assemblies and/or shop aids
  • Fabricate metals for use in development and modification of aircraft in accordance with DOD, manufacturer, company, supplier and other directives
  • Responsible for first level fabrication, maintenance, tool maintenance, repair, and storage of production tooling.
  • Read and interpret assembly drawings, parts drawings, specifications, job layouts, handbook formulas, templates, and other job information
  • Operate manual, power assisted and power operated machines
  • Form a series of non-parallel and parallel bends on parts and determine bend sequence
  • Fabricate and/or repair aircraft components such as, but not limited to, leading edges, flaps, rudders, fins, inner and outer skins, bench parts, chem. mill skins and cones
  • Perform work such as: scarfing, blanking, grooving, forming, bending, piercing, perforating, punching, flanging, tapers, and slotting including the forming of regular and irregular shapes and contours and straight and contour cuts
  • Setup, fabricate, align and hand form to specified tolerances
  • Perform work requiring operations from standard procedures because of variations in hardness or usage of metal
  • Ability to pass an assessment during the training cycle

Benefits

  • health insurance
  • flexible spending accounts
  • health savings accounts
  • retirement savings plans
  • life and disability insurance programs
  • paid and unpaid time away from work
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