Aseptic Production Operator II

Niagara Water•Temple, TX

About The Position

As an Aseptic Production Operator II, you ensure the safe, efficient, and compliant operation of aseptic manufacturing processes and equipment, focusing primarily on the Aseptic Block Equipment, including the blowmolder, filler, and peripheral devices. You help maintain sterile conditions and produce high-quality beverage products. As a senior production team member, you also provide guidance, training, and support to junior operators. The role includes preparing, setting up, operating, monitoring, cleaning, and sterilizing aseptic equipment; monitoring critical control points through an HMI; troubleshooting equipment; performing routine cleaning, inspection, and lubrication under Maintenance Technician supervision; and conducting quality checks and tests. You will document production activities using systems such as Presage and Infinity, follow food safety, quality, safety, and regulatory requirements, and work across production areas with minimal supervision. Regular and predictable attendance is essential. The position works 12-hour day or night shifts on a rotating 2-2-3 schedule. Niagara offers competitive compensation and benefits. Regular full-time team members receive a comprehensive benefits package; part-time, intern, and seasonal team members receive a limited package. Duties and responsibilities may change, with or without prior notice.

Requirements

At least 2 years of experience in a field or similar manufacturing environment.
At least 2 years of experience in the position.
Experience operating aseptic machines; experience may combine work experience and education.
Technical High School Diploma or GED.
Ability to work 12-hour shifts, day or night, on a rotating 2-2-3 schedule.
Knowledge of chemicals used in Aseptic Block Equipment and their critical interactions, including GHS and SDS.
Knowledge of aseptic production, including basic microbiology and pH, low-acid and high-acid products, and causes of sterility loss.
Ability to use computer systems such as Oracle/MES or a current order management system.
Ability to work across multiple production areas with minimal supervision and perform relief duties when required.
Ability to communicate issues clearly and concisely.

Nice To Haves

6 years of experience in a field or similar manufacturing environment.
6 years of experience working in the position.
2 years of experience managing people or projects.
Associate’s Degree in Microbiology, Chemistry, or Engineering.
Yellow Belt certification.
Aseptic Processing and Packaging certification.
Better Process Control School.

Responsibilities

Execute aseptic manufacturing processes in accordance with standard operating procedures (SOPs) and current Good Manufacturing Practices (cGMP), including preparation, setup, operation, monitoring, cleaning, and sterilization of aseptic block equipment.
Monitor Aseptic Block Equipment Critical Control Points (CCP) using a Human Machine Interface (HMI) to maintain final product sterility.
Identify contamination risks and work with the Supervisor and Quality and Maintenance Teams to mitigate or eliminate them.
Operate, monitor, and troubleshoot aseptic block equipment, including filling and blow molding machines, sterilizers, and filtration systems.
Detect equipment malfunctions or out-of-tolerance machining, adjust machine controls, and respond to alarms to prevent unnecessary downtime.
Perform routine cleaning, inspection, and lubrication (CIL) of Aseptic Block Equipment under Maintenance Technician supervision.
Perform in-process checks, sampling, inspections, visual inspections, measurements, and quality control tests; identify deviations or defects and take appropriate corrective actions.
Test torque, top load, bottle section weights, and cleaning and sterilization chemical concentrations, including performing titrations.
Accurately document production activities, including production logs, machine reports, quality reports, and downtime reports, using software such as Presage and Infinity.
Follow cGMP guidelines, regulatory requirements, Niagara Quality Systems, the Food Safety Plan, and quality policies.
Maintain a safe working environment by following safety protocols, including Lock out Tag out (LOTO), using appropriate personal protective equipment (PPE), maintaining housekeeping, and participating in safety training.
Report safety incidents, near misses, and hazards to the Supervisor.
Comply with Niagara’s costs control, yield, employee safety, equipment handling, and operation policies.
Work in multiple production areas with minimal supervision and perform relief duties when required.
Use computer systems such as Oracle/MES or the current order management system.
Understand line flow, possible bottlenecks, and manufacturing processes to maximize throughput.
Communicate issues clearly and concisely and maintain regular, predictable attendance.
Provide guidance, training, and support to junior operators.

Benefits

Paid time off for holidays, sick time, and vacation time
Paid parental and caregiver leaves
Medical coverage, including virtual care options
Dental insurance
Vision insurance
401(k) with company match
Health Savings Account with company match
Flexible Spending Accounts
Expanded mental wellbeing benefits, including free counseling sessions for team members and household family members
Family Building Benefits, including enhanced fertility benefits for IVF and fertility preservation, plus adoption, surrogacy, and Doula reimbursements
Income protection, including Life and AD&D, short- and long-term disability, critical illness, and an accident plan
Special discount programs, including pet plans, pre-paid legal services, identity theft protection, car rental, and airport parking
Tuition reimbursement
College savings plan
Scholarship opportunities
Competitive compensation