Aseptic Mixer I (Nights)

SunOpta•Midlothian, TX

2d•Onsite

About The Position

The Aseptic Mixer I will be required to mix a variety of Non-Dairy based liquid products through written batch records via Oracle and verbal instructions. This role ensures quality and efficiency standards are met through reduced scrap loss and yield improvements by following written and verbal procedures. The Aseptic Mixer I assumes responsibility for the filling area efficiencies, safety, and quality, adhering to all GMP and PPE requirements for the safety of others and oneself. Effective communication of relevant information, both verbal and written, is essential. This position also involves filling in for vacations and covering for absent employees.

Requirements

High School diploma or GED required.
Basic computer and math skills.
Ability to work well in a team-based environment.
Ability to set priorities to meet deadlines.
Ability to multi-task and work well under pressure.
Ability to work with limited supervision.
Must be able to stand (12) hours for long periods of time and lift a minimum 30-50 pounds frequently, push/pull pallet jacks and lifts with heavy loads.
Must be able to go up and down stairways in a timely manner repeatedly throughout the shift.
Must be able to maintain a good attendance record.
Must have accurate and detailed record keeping and legible handwriting.
Must be able to troubleshoot and resolve moderate to complex issues.
Understands procedures for all allergens and how to prevent cross contamination.
Must adhere to all GMP's and Safety Procedures established by Management.
Ability to access a situation and make quick and accurate decisions that will aid in production.
Must have good personal hygiene.
Mechanical and troubleshooting skills- learn to perform and be involved with routine maintenance.
Must be able to evaluate a situation and make a good decision.
Must be able to inventory raw ingredients.

Responsibilities

Coordinates, Sets-up, CIPs, Swab tests, monitors, and runs their mixing area following batch records for a variety of Non-Dairy based products.
Maximizes the quality of products produced and the efficiency of the department.
Assists with routine maintenance on all mixing equipment, including valves, 'o' rings, homogenizer packings and oil, and gaskets, and documents maintenance work orders.
Troubleshoots and resolves basic to moderate operating difficulties involving area equipment.
Starts up and shuts down all equipment as it relates to the mixing area.
Understands the flow process for all mix areas.
Identifies all critical control points with the understanding of their function as it relates to the mixing area.
Accurately prepares and completes all area paperwork with legible handwriting as required by the FDA.
Works with the Management team to monitor operational efficiencies, yields, scrap loss, and other key indicators to actively seek ways to improve plant productivity.
Understands terminology of the mixing equipment.
Communicates with warehouse, process operator, and supervisor on any delays or problems in the mix area that would hinder the flow of product.
Monitors the mixing operation ensuring ingredients are correct through the staging and mixing process of the product.
Receives tankers.
Performs a variety of quality checks to assure standards are met.
Directs the transfer of batched product to the storage vessels.
Takes samples for the quality department.
Relieves other production team members for breaks and absences as required.
Wears PPE (Personal Protective Equipment) when required.
Adheres to all plant safety rules.
Reports all near misses and accidents to the production supervisor and/or HR representative.
Serves an active role in plant safety programs by participating in monthly safety inspections and reporting any potential safety hazards to the safety committee or Management.
Adheres to all Quality Assurance System guidelines.
Follows SOPs and SSOPs (standard operating procedures and sanitation standard operating procedures) when making processing adjustments, to ensure the manufacturing of high-quality liquid-based products.
Responsible for compliance with GMPs, HACCP, and SQF programs.
Identifies all critical control points (CCP) understanding their functions as it relates to the process.
Accurately prepares and maintains processing area documentation, writing legibly and completely filling out all documents. Operator's name must be signed on each document used.
Assists Maintenance Technicians when maintenance is occurring in the work area to expedite the repair process.
Reports equipment in a state of disrepair ASAP to avoid breakdowns.
Maintains a clean and organized work area.
Assists all areas of the plant with general housekeeping.
Cooperates with other shifts and the management team in housekeeping endeavors.
Ensures effective shift communication and teamwork with other operators occurs each scheduled shift.
Maintains effective communication with members of the support group.
Uses Handheld radios professionally and respectfully when communicating.
Promotes and contributes to the development of a strong team.
Works well among co-workers as a team.
Assists in coaching and training employees as requested by the management team.
Continuously improves knowledge of the Aseptic Filling process.
Becomes familiar with SunOpta 360.
Completes and adheres to the Annual Alchemy Schedule.