Applications Engineer, Advanced Milling

Methods Machine Tools Inc•Gilberts, IL

7d•$39 - $59•Onsite

About The Position

The Applications Engineer – Advanced Milling serves as a technical expert supporting the sales process, customer demonstrations, process development, and implementation of advanced CNC milling solutions. This role specializes in high-performance machining, multi-axis milling, complex workholding, tooling optimization, and process improvement for customers in industries such as aerospace, medical, defense, automotive, energy, and precision manufacturing. The Applications Engineer partners with Sales, Product Management, Service, and customers to develop machining solutions that maximize productivity, quality, and profitability. This position requires extensive expertise in CNC milling technology, CAM programming, cutting tool applications, and advanced manufacturing processes.

Requirements

Associate's degree or Bachelor's degree in Manufacturing Engineering, Mechanical Engineering, Manufacturing Technology, or a related field preferred. Equivalent combination of education and extensive machining experience will be considered
5+ years of experience in CNC machining, manufacturing engineering, applications engineering, or process development.
Extensive experience with advanced CNC milling operations.
Experience developing machining processes for production environments.
Machine tool industry experience strongly preferred.
Ability to travel up to 50–70% throughout assigned territory and customer locations.
Occasional overnight and weekend travel required for demonstrations, installations, trade shows, and customer support activities.
Ability to work in manufacturing and machine shop environments.
Ability to stand for extended periods during demonstrations and customer visits.
Ability to lift and carry up to 40 pounds occasionally.
Ability to safely operate machine tools and related equipment.
Ability to wear required personal protective equipment (PPE).

Responsibilities

Provide technical support to Regional Sales Managers and Account Managers throughout the sales cycle.
Evaluate customer part prints, models, manufacturing requirements, and production objectives.
Recommend machine tool solutions, automation systems, tooling packages, and workholding strategies.
Conduct customer visits to assess manufacturing processes and identify opportunities for productivity improvements.
Deliver technical presentations to customers and prospects regarding machining capabilities and process solutions.
Assist with machine tool quotations by providing cycle times, process recommendations, and technical specifications.
Develop and execute customer demonstrations showcasing machine tool capabilities and advanced milling technologies.
Create complete machining processes, including tooling selection, fixturing concepts, machining strategies, and cycle time analysis.
Program CNC milling machines using CAM software and machine controls.
Optimize machining parameters to improve cycle times, surface finish, tool life, and overall productivity.
Conduct prove-outs and validation testing of customer applications.
Document demonstration results and provide detailed process recommendations.
Develop machining strategies for: 3-Axis, 4-Axis, and 5-Axis CNC milling, High-speed machining (HSM), High-efficiency milling (HEM), Dynamic toolpath strategies, Complex contouring and surfacing, Multi-sided machining, Lights-out and automated production environments.
Apply advanced knowledge of cutting tool technologies, toolpath optimization, and machining dynamics.
Support machining of complex materials including titanium, Inconel, stainless steel, hardened steels, aluminum alloys, composites, and medical-grade materials.
Identify opportunities to improve spindle utilization, tool life, and machine performance.
Support machine acceptance testing and customer runoff activities.
Assist customers during machine implementation and process startup.
Conduct operator, programmer, and manufacturing engineer training.
Provide best-practice recommendations for machine operation and maintenance.
Support post-installation process improvements and productivity enhancements.
Collaborate with Product Management to evaluate new machine tool technologies and applications.
Work closely with Service Engineers to resolve technical issues affecting machining performance.
Assist Marketing with technical content, case studies, videos, trade shows, and customer events.
Share technical knowledge and mentor junior Applications Engineers.