Application Engineer

Continuous Composites Inc•Seattle, WA

109d•Onsite

About The Position

At Continuous Composites Inc., we are redefining what is possible in advanced manufacturing. Our unique CF3D® technology for composite 3D printing opens new frontiers in Aerospace and Defense. We thrive on innovation, rapid iteration, and empowering every team member to take initiative and drive breakthrough solutions. Our mission is to transform industrial manufacturing through pioneering research, creative problem-solving, and relentless execution. We are seeking a dynamic and technically proficient Application Engineer to join our team. In this role, you will develop, optimize, and implement advanced composite solutions using our CF3D® continuous fiber 3D printing technology. You will bridge customer requirements and our innovative manufacturing system by combining expert toolpath development, real-time process optimization, and hands-on manufacturing execution to deliver high-performance, manufacturable composite parts for aerospace and defense. If you thrive on solving tough technical challenges and delivering next-generation composite performance, this is your opportunity to make a real impact in the aerospace and defense industries!

Requirements

Minimum of 5 years of experience in a technical or applications engineering role, preferably within the composites or aerospace industries.
Proficiency in CAD software, preferred SolidWorks or Catia.
Proven track record of solving complex customer problems.
Strong understanding of composite materials, manufacturing processes, and relevant aerospace/defense applications.
Excellent communication and presentation skills.
Excellent problem-solving skills and ability to work in a fast-paced, innovative environment.
Employees must be eligible to work in the U.S. and on ITAR-controlled information and eligible to work in the U.S.

Nice To Haves

Engineering degree or equivalent technical background.
Experience working in a startup or fast-paced, innovative environment.
Familiarity with aerospace end use design and advanced manufacturing technologies.

Responsibilities

Partner with customers to understand their technical requirements, challenges, and goals, translating them into actionable solutions using CF3D® technology.
Design and develop application-specific processes, including material selection, toolpath programming, and print parameter optimization, to meet customer specifications.
Design and optimize production tools, fixtures, and molds to support efficient CF3D® printing and post-processing operations.
Monitor, collect, and analyze real-time printing parameters, fiber placement, layup performance, fiber volume fraction, and cure profiles to identify optimization opportunities and reduce defects.
Provide hands-on support including system setup, parameter tuning, troubleshooting, and process adjustments to assist the shop floor in improving print quality, consistency, cycle time, and overall manufacturability.
Analyze production data and customer feedback to drive continuous improvement in toolpaths, printing parameters, and deposition techniques, enhancing both solution performance and manufacturing efficiency.
Provide hands-on support during the deployment and operation of CF3D® systems, troubleshooting issues and ensuring optimal performance.
Lead application-focused projects from concept to completion, coordinating with cross-functional teams including R&D, engineering, and sales.
Develop training materials and documentation to empower customers and internal teams to effectively utilize CF3D® technology.
Collaborate with R&D to provide feedback from customer applications, driving enhancements to hardware, software, and materials.
Develop technical proposals, including well thought out work plans, costing, and time analysis, for DoD and Congressional releases.