Aircraft Structures Technician II

BLACK FOREST VENTURES LLC•Conroe, TX

3d•Onsite

About The Position

MW Aircraft Services is hiring an experienced Aircraft Structures Technician II for its FAA Part 145 Repair Station in Conroe, Texas. The position performs aircraft structural inspections, repairs, fabrication, modifications, and installations on corporate and business aviation aircraft. The technician is expected to work independently from applicable technical data and contribute to both traditional structural maintenance and aircraft upgrade projects. The role includes supporting avionics installations, cockpit modernization, antenna installations, equipment mounting, and other modifications requiring structural work. The technician collaborates with Airframe and Avionics Technicians, inspectors, Crew Chiefs, and other maintenance personnel to complete projects safely and efficiently. Accurate maintenance records, regulatory compliance, quality workmanship, accountability, and customer service are central to the position. This is a full-time, on-site position in Conroe, Texas. The schedule is Monday through Friday, 7:00 AM to 3:30 PM; overtime and occasional weekend work may be required based on maintenance schedules and operational demands. Compensation is hourly and based on experience, qualifications, structural repair capabilities, and aircraft-specific expertise. Eligible employees may access benefits through Black Forest Ventures, subject to plan terms and eligibility requirements.

Requirements

At least 5 years of aircraft structures, sheet metal fabrication, or structural repair experience; business aviation experience is preferred.
Demonstrated experience performing aircraft structural repairs and modifications.
Strong knowledge of aircraft sheet metal fabrication, structural repair techniques, and aircraft fastening methods.
Experience interpreting aircraft Structural Repair Manuals, engineering drawings, and technical publications.
Ability to independently fabricate, repair, and install aircraft structural components using applicable technical data.
Experience performing precision drilling, riveting, forming, fitting, and assembly operations.
Knowledge of aircraft structural materials, fasteners, corrosion prevention, and repair practices.
Experience using aircraft sheet metal tools, fabrication equipment, and precision measuring instruments.
Understanding of applicable FAA regulations and aircraft maintenance documentation requirements.
Strong attention to detail and commitment to quality workmanship.
Effective communication and organizational skills.
Ability to work independently and as part of a maintenance team.
Valid driver's license.

Nice To Haves

Direct structural maintenance, repair, or modification experience on business aircraft, including Cessna Citation, Hawker, Beechjet, Gulfstream, Bombardier Challenger or Global, Learjet, Beechcraft King Air, Embraer Phenom, Legacy, or Praetor platforms; experience on additional business aviation platforms is also considered.
Current FAA Airframe & Powerplant (A&P) Certificate.
Previous experience working within an FAA Part 145 Repair Station.
Experience with major aircraft structural repairs and heavy maintenance.
Experience supporting avionics installations, cockpit modernization projects, and aircraft modifications.
Experience fabricating avionics equipment racks, mounting brackets, instrument panels, and antenna mounting provisions.
Experience with Supplemental Type Certificate (STC) installations and associated structural modifications.
Experience interpreting engineering drawings and accomplishing structural modifications using approved engineering data.
Experience with aircraft corrosion inspections, treatment, and structural restoration.
Experience working with composite aircraft structures and repair procedures.
Familiarity with aircraft structural repair engineering requirements and damage evaluation procedures.
Experience with maintenance tracking and work order management software, including Veryon, EBIS, CAMP, or similar systems.
Manufacturer-specific aircraft structures training or technical certifications.
Previous experience mentoring or assisting junior technicians.

Responsibilities

Perform scheduled and unscheduled structural maintenance, inspections, and repairs on corporate and business aviation aircraft.
Inspect aircraft structures for corrosion, cracks, damage, deterioration, and other structural discrepancies; evaluate damage and determine repair requirements using applicable technical data.
Perform structural repairs in accordance with Structural Repair Manuals, approved engineering data, manufacturer instructions, and other applicable technical instructions.
Remove, repair, fabricate, and install aircraft skins, doublers, brackets, stiffeners, frames, stringers, and other structural components.
Perform sheet metal repairs using aluminum and other aircraft structural materials, and accomplish repairs using solid rivets, blind rivets, bolts, and other approved fasteners.
Perform precision drilling, countersinking, dimpling, deburring, forming, fitting, fastening, and assembly operations.
Remove and replace damaged or corroded structural components and perform corrosion removal, treatment, and prevention procedures.
Assist with structural inspections and repairs during major aircraft inspections and heavy maintenance events.
Identify damage or repair needs that exceed available maintenance data and coordinate with maintenance leadership and engineering support before proceeding.
Fabricate structural components, brackets, supports, mounting provisions, equipment racks, and related parts using technical drawings and approved data.
Perform sheet metal layout, cutting, bending, forming, drilling, and assembly; interpret engineering drawings, fabrication instructions, repair data, and installation documentation.
Perform aircraft structural modifications and upgrades, including modifying panels, structures, and equipment mounting provisions in accordance with approved technical data.
Fit and install fabricated components while ensuring appropriate clearances, fastening, and compliance with installation requirements.
Coordinate with maintenance leadership and inspection personnel regarding structural repairs, modifications, and required inspections.
Support avionics installations and cockpit modernization by fabricating and installing equipment mounting provisions, brackets, racks, trays, panels, and support structures.
Perform structural modifications associated with Garmin avionics and other avionics upgrades, antenna installations, and communication, navigation, surveillance, and connectivity equipment.
Coordinate with Avionics Technicians so structural work supports equipment installation, wiring requirements, and system integration.
Perform maintenance and modifications in accordance with FAA regulations, manufacturer instructions, approved technical data, and Repair Station Manual and company procedures.
Maintain accurate, complete, and timely documentation for structural repairs, fabricated components, and aircraft modifications.
Verify material specifications, fastener requirements, technical data, and engineering approvals; ensure required inspections and quality-control processes are completed before return to service.
Follow tooling, calibration, parts traceability, and maintenance procedures; maintain a clean, organized, and safe work environment.
Identify and report unsafe conditions, maintenance errors, and procedural concerns; take ownership of workmanship and assigned tasks.
Work with Crew Chiefs, Inspectors, Airframe Technicians, Avionics Technicians, and other personnel; communicate progress, findings, and potential delays.
Coordinate fabrication requirements, materials, tooling, and technical support with appropriate personnel.
Provide technical guidance and training to less-experienced technicians when appropriate; maintain accountability for tools, equipment, and documentation.

Benefits

Medical insurance with multiple Blue Cross Blue Shield of Texas health plan options.
Dental coverage through MetLife, including base and enhanced options.
Vision coverage through MetLife.
Fidelity 401(k) retirement plan with company matching contributions, subject to plan eligibility and provisions.
Company-paid basic life and accidental death and dismemberment coverage.
Company-provided short-term disability insurance for eligible employees.
Health Savings Account available with qualifying medical plans, including employer contributions.
Flexible Spending Accounts for medical and dependent care, subject to eligibility.
Employee Assistance Program with confidential counseling and employee support resources.
Paid time off in accordance with company policy.
Paid holidays in accordance with company policy.
Overtime opportunities as operational requirements dictate.