Aircraft Structures Mechanic III

Tyonek Native Corporation•Newport News, VA

About The Position

Tyonek Services Group provides aviation maintenance, aircraft modification, prototype integration, flight test support, and aviation management services in support of the Technology Development Directorate (TDD), Aviation and Systems Integration Division (A/SID). The Aircraft Structures Mechanic III is a senior aircraft structural repair and modification specialist supporting research, development, test, and evaluation (RDT&E) aircraft. The role performs aircraft structural repairs, fabrication, modifications, prototype installations, and airframe integration for experimental and developmental aviation programs. The mechanic works closely with engineers, flight test personnel, and maintenance teams to execute aircraft modifications, potentially support flight operations, and maintain aircraft airworthiness. The position includes structural repair, modification, fabrication, and installation on military and commercial aircraft; prototype component production and installation; support for aircraft integration and flight-test activities; maintenance documentation; and management of tools, consumables, and hazardous materials. Flight-test support may include tethered hover operations, pace vehicle operations, and external load support. Opportunities may exist to participate in flight-test activities, and candidates able to meet flight duty requirements are encouraged to apply. Applicants must have a high school diploma or equivalent, 8–10 years of relevant aircraft structural repair, sheet metal, airframe modification, or aircraft maintenance experience, and be U.S. citizens able to obtain and maintain a security clearance. The employer conducts post-offer, pre-employment substance abuse testing and maintains a drug-free workplace. The position has physical requirements including standing, walking, working at heights with fall protection, maneuvering in confined or elevated work areas, and potentially lifting and carrying up to 50 pounds. Reasonable accommodations may be made to enable individuals with disabilities to perform essential job functions. Tyonek is an Equal Employment Opportunity Employer and a VEVRAA-governed federal contractor. TNC and its subsidiaries may extend hiring preferences to shareholders under ANCSA. Equal employment opportunities are provided without regard to protected characteristics or other reasons prohibited by law.

Requirements

High school diploma or equivalent.
A minimum of 8–10 years of aircraft structural repair, aircraft sheet metal, airframe modification, or aircraft maintenance experience.
Experience performing structural repairs, aircraft modifications, and fabrication on military or commercial aircraft.
Experience interpreting engineering drawings, blueprints, technical publications, and installation instructions.
Experience fabricating, fitting, and installing aircraft structural components.
Experience supporting aircraft modification, integration, or modernization programs.
Ability to work effectively with engineers, flight crews, and maintenance personnel in a research and development environment.
Must be able to obtain and maintain a security clearance.
Must be a U.S. citizen.
Must be able to meet the described physical requirements, including working at heights with fall protection and potentially lifting and carrying up to 50 pounds.
Must pass post-offer, pre-employment substance abuse testing.

Nice To Haves

Army 15G Aircraft Structural Repairer experience.
Air Force Aircraft Metals Technology experience.
Navy or Marine Corps Airframes experience.
Rotary-wing aircraft maintenance experience.
Research, Development, Test, and Evaluation (RDT&E) aircraft experience.
FAA Airframe & Powerplant Certificate.
Night Vision Goggle (NVG) qualification.
Experience supporting classified aviation programs.
Ability to meet flight duty requirements; opportunities may exist to participate in flight-test activities.

Responsibilities

Perform aircraft structural repair, modification, fabrication, and installation on military and commercial aircraft.
Fabricate, repair, modify, and install airframe structural components using approved technical data, engineering drawings, and maintenance publications.
Perform sheet metal layout, drilling, riveting, forming, fitting, assembly, and structural repair operations.
Manufacture and install prototype aircraft components, modification kits, brackets, mounts, panels, and specialized structures for flight-test programs.
Interpret engineering drawings, blueprints, repair schemes, technical manuals, and installation instructions.
Support aircraft integration involving developmental, prototype, and experimental systems.
Assist structural and mechanical engineers with aircraft modifications, troubleshooting, and installation planning.
Remove, inspect, repair, modify, and install structural components and airframe assemblies.
Identify, treat, repair, and prevent corrosion.
Use sheet metal brakes, shears, rollers, drill presses, rivet guns, bucking bars, precision measuring tools, and specialty fabrication equipment.
Safely operate Aviation Ground Support Equipment (AGSE) and other support equipment required for maintenance and modification work.
Use Aircraft Notebook (ACN) or an equivalent maintenance tracking system to document maintenance actions and initiate work orders.
Maintain bench stock, tools, consumable materials, petroleum products, and HAZMAT inventory for maintenance and modification operations.
Provide ground support during flight operations, including tethered hover operations, pace vehicle operations, external load support, and other flight-test activities.
Perform other duties as assigned.