Aircraft Mechanic II - Structures

Calista Corporation•Birmingham, AL

About The Position

The Aircraft Mechanic II - Structures assesses aircraft damage and develops repair procedures for aircraft structural and composite components. The role uses advanced metalworking practices and techniques to form, cut, bend, and fasten repair or replacement components, including close-tolerance drilling and reaming for high-strength fastener installation. The mechanic uses powered and non-powered metalworking tools and equipment and works with fixed- and rotary-wing aircraft structural components. The position performs depot-level structural maintenance, inspections, fabrication, repairs, and documentation in accordance with technical data, specifications, quality assurance requirements, regulatory requirements, environmental standards, and company processes. The mechanic works as an individual contributor under senior leadership and may perform other related duties as organizational needs require.

Requirements

  • High school diploma or equivalent.
  • At least 5 years of relevant depot-level aircraft structural maintenance experience on fixed- or rotary-wing commercial, government, or DoD aircraft.
  • Ability to read and interpret engineering drawings, technical documentation, operating and maintenance instructions, and procedure manuals.
  • Knowledge of fixed-wing aircraft construction features and aerospace materials, including proper use, mixing, and storage of acids, solvents, alcohols, caustics, primers, and paints, and proper handling and disposal of hazardous materials.
  • Knowledge of depot fabrication, repair, and replacement of metal components, tubing, cable, plastic, fiberglass, bonded honeycomb, and composite structural components.
  • Ability to use a respirator, forced-air equipment, or other breathing equipment while performing assigned duties.
  • Ability to enter data accurately into databases and write routine reports and correspondence.
  • Effective oral and technical written communication skills, and ability to interact and cooperate with management, staff, and crew members.
  • Ability to use general office equipment, including fax machines, phones, copiers, scanners, and printers.
  • Ability to follow processes, learn and understand corporate policies and procedures, and understand how they relate to company goals.
  • Strong decision-analysis and problem-solving skills, including drawing conclusions, justifying decisions, and communicating issues to management.
  • Intermediate computer skills, particularly with Microsoft Office Suite, and ability to learn additional computer skills or software programs.
  • Strong professional customer-service skills, including active listening, prompt service, and follow-up.
  • Ability to perform basic mathematical computations, work independently, self-motivate, and multitask.
  • Ability to obtain and maintain a Government Security Clearance.

Nice To Haves

  • Previous Air Force Specialty Code 2A753 or 2A773 experience.
  • Multiple aviation qualifications, certifications, or disciplines.
  • Experience supporting DoD contracts.
  • Knowledge of commonly used concepts, practices, and procedures within depot-level maintenance.
  • Federal Aviation Administration Airplane and/or Powerplant certification.

Responsibilities

  • Inspect and assess damage to aircraft structural components and develop appropriate repair or replacement procedures using applicable technical data.
  • Remove and install close-tolerance, high-strength fasteners in major aircraft structural components.
  • Advise on structural repairs, modifications, and corrosion-protection treatments while maintaining original strength, weight, contour, and structural integrity.
  • Perform post-repair flight-control weight and balance functions and control-surface rigging in accordance with designated technical orders.
  • Inspect components and repairs for structural serviceability according to specifications and technical publications.
  • Manufacture and use jigs, fixtures, forms, and molds to fabricate repair or replacement parts.
  • Use advanced metalworking practices, equipment, and tools to form, cut, bend, and fasten repair or replacement parts.
  • Use shop drawings, metal-layout techniques, and shop mathematics; identify, remove, repair, and prevent corrosion; clean metals; and apply protective coatings and markings.
  • Close completed maintenance discrepancies in automated maintenance systems.
  • Document maintenance in accordance with Quality Assurance requirements and established regulations.
  • Store, handle, and dispose of hazardous waste and materials according to environmental standards and company processes.
  • Operate and maintain related aircraft support equipment.
  • Use automated maintenance systems to monitor maintenance trends, analyze equipment requirements, maintain equipment records, document maintenance actions, and update time-change databases.
  • Perform regular Foreign Object Damage walks.
  • Maintain strict tool-control procedures; report missing, lost, found, or unattended tools; and regularly inventory, inspect, and replace worn or broken tools.
  • Follow safety rules and regulations and promptly report accidents, injuries, safety violations, and unsafe practices or procedures to a supervisor.
  • Maintain equipment records and enter descriptions of work performed in maintenance records, verifying that work was performed satisfactorily.
  • Perform other related duties to meet the ongoing needs of the organization.
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