Aircraft Mechanic II - Structures

Calista CorporationBirmingham, AL
Onsite

About The Position

The Aircraft Structural Mechanic is responsible for assessing aircraft damage and drafting repair procedures for aircraft structural and composite components. This role requires the utilization of advanced metalworking practices and techniques to form, cut, bend, and fasten new or repair components to damaged structures. Proficiency in close tolerance drilling/reaming for the installation of high-strength fasteners and the ability to use powered/non-powered metalworking tooling and equipment are essential. The position involves inspecting and assessing damage to aircraft structural components, removing and installing close tolerance, high-strength fasteners, and advising on structural repair, modification, and corrosion protection. The mechanic will also perform post-repair flight control weight and balance functions, control surface rigging, and inspect components/repairs for structural serviceability. Fabrication of jigs, fixtures, forms, and molds for repair or replacement parts is also a key responsibility. The role requires the use of shop drawing and metal layout techniques, shop mathematics, knowledge of corrosion identification, removal, repair, and prevention, cleaning of metals, and application of protective coatings and markings. The mechanic will document maintenance, handle hazardous waste according to environmental standards, operate and maintain aircraft Support Equipment (SE), and use automated maintenance systems for various tracking and documentation purposes. Adherence to Foreign Object Damage (FOD) prevention, strict tool control procedures, and safety rules and regulations is mandatory. The Aircraft Structural Mechanic will perform other related duties as required to meet the ongoing needs of the organization.

Requirements

  • High School Diploma or equivalent required.
  • 5+ years of relevant aircraft depot level structural maintenance experience with fixed/rotary wing commercial, Government or DOD aircraft.
  • Knowledge of commonly used concepts, practices, and procedures within depot level maintenance required.
  • Must be able to utilize respirator, forced air, or other breathing equipment during the performance of assigned duties.
  • Ability to enter data accurately into databases.
  • Ability to write routine reports and correspondence.
  • Interpersonal skills are necessary to work effectively and cooperatively with all levels of management and staff.
  • Must possess effective oral and technical written communication skills to clearly communicate information to others.
  • Ability to use general office equipment such as fax, phone, copier, scanner, printers, etc.
  • Ability to follow processes.
  • Strong professional customer service skills, including active listening, prompt service and follow-up.
  • Ability to learn and understand corporate policies and procedures and how they relate to Yulista goals.
  • Ability to perform basic mathematical computations.
  • High degree of self-motivation and the ability to work independently.
  • Ability to multi-task.
  • Ability to read and interpret documents such as engineering drawings, technical documentation, operating and maintenance instructions, and procedure manuals.
  • Strong decision analysis and problem-solving skills.
  • Ability to draw conclusions and justify decisions.
  • Must be able to communicate issues to management.
  • Intermediate computer skills specifically using Microsoft Office Suite.
  • Ability to learn additional computer skills or software programs.
  • Knowledgeable of fixed wing aircraft construction features, identification and characteristics of aerospace materials to include proper use, mixing, and storage of acids, solvents, alcohol, caustics, primers, and paints; and proper handling and disposal of hazardous waste and materials.
  • Knowledgeable in depot fabrication / repair / replacement of metal components, tubing, cable, plastic, fiberglass, bonded honeycomb, and composite structural components.
  • Must have the ability to obtain and maintain a Government Security Clearance.

Nice To Haves

  • Previous Air Force Specialty Code 2A753 / 2A773 highly desirable.
  • Multi aspect aviation qualifications / certifications / disciplines highly preferred.
  • Experience supporting DoD contracts.
  • Federal Aviation Administration (FAA) Airplane and/or Powerplant certification a plus.
  • Working knowledge of advanced software applications is preferred.

Responsibilities

  • Inspect and assess damage to aircraft structural components and formulate proper repair/replacement procedures utilizing applicable technical data.
  • Remove and install close tolerance, high-strength fasteners in major aircraft structural components.
  • Advise on structural repair, modification, and corrosion protection treatment with respect to original strength, weight, and contour to maintain structural integrity.
  • Perform post-repair flight control weight and balance functions as well as control surface rigging per designated technical orders.
  • Inspect components/repairs for structural serviceability according to specifications and technical publications.
  • Manufacture or use jigs, fixtures, forms, and molds to fabricate repair or replacement parts.
  • Use advanced metalworking practices, equipment, and tools to form, cut, bend, and fasten replacement or repair parts to damaged structures and components.
  • Use shop drawing and metal layout techniques; shop mathematics; corrosion identification, removal, repair, and prevention; cleaning of metals; application of protective coatings, and markings.
  • Close completed maintenance discrepancies in automated maintenance systems.
  • Document maintenance as per Quality Assurance (QA) and established regulatory requirements.
  • Store, handle, and dispose of hazardous waste and materials according to environmental standards and company processes.
  • Operate and maintain related aircraft Support Equipment (SE).
  • Use automated maintenance systems to monitor maintenance trends, analyze equipment requirements, maintain equipment records, document maintenance actions, and time change database.
  • Perform regular Foreign Object Damage (FOD) walks.
  • Maintain strict tool control procedures.
  • Report missing, lost, found, or unattended tools to the supervisor.
  • Inventory and inspect tools on a regular basis and replace worn or broken tools.
  • Comply with safety rules and regulations while performing day to day maintenance.
  • Promptly report all accidents, injuries, safety violations, and/or unsafe practices or procedures to supervisor.
  • Maintain equipment records.
  • Enter in the maintenance records description of the work performed and verify the work was performed satisfactorily.
  • Perform other related duties to meet the ongoing needs of the organization.
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