Aerospace Process Engineer - Welding and Brazing

Chromalloy • Windsor, CT

1d • $89,840 - $117,915 • Onsite

About The Position

Chromalloy is a global engineering & solutions company. We are a leading provider of aftermarket parts, repairs, and solutions that safely & reliably extend the life of aircraft engines and gas turbines. We develop, manufacture and repair critical turbine components for a range of engine platforms. Our solutions support the engines running the aerospace, energy and defense industries around the world.

We’re looking for a Welding & Brazing Process Engineer to support the repair and overhaul of critical gas turbine engine components used in commercial aerospace applications. In this role, you will develop, optimize, and sustain welding, brazing, and heat treatment processes that directly impact product quality, performance, turnaround time, and delivery. Your expertise will help ensure the structural integrity and reliability of aerospace components while driving continuous improvement across manufacturing operations.

At Chromalloy, your work directly supports aviation safety and reliability. Our teams repair and manufacture critical aerospace components used across the global aviation industry. Whether you're improving processes, supporting operations, solving technical challenges, or driving business performance, your contributions help keep aircraft flying safely around the world.

Requirements

• Bachelor’s degree in Engineering or a related science-based discipline such as Materials Science, Chemistry, or Physics.
• 3+ years of engineering experience in a manufacturing environment; aerospace manufacturing, MRO, or gas turbine component repair experience preferred.
• Experience developing, supporting, or optimizing welding, brazing, and/or heat treatment processes.
• Knowledge of root cause analysis, corrective action systems, and continuous improvement methodologies.
• Experience supporting production operations and cross-functional manufacturing teams.
• Strong written and verbal communication skills with the ability to work effectively across operations, quality, engineering, and maintenance functions.

Nice To Haves

• Experience working with aerospace alloys, including: Titanium, Aluminum, Inconel and other nickel-based superalloys
• Experience with aerospace brazing processes, including: Torch Brazing, Furnace Brazing
• Knowledge of welding process qualification and process control methodologies.
• Understanding of aerospace heat treatment requirements and metallurgical principles.
• Knowledge of AMS 2750 and pyrometry requirements.
• Working knowledge of 3D CAD software such as Siemens NX.
• Experience supporting aerospace component repair, overhaul, or manufacturing operations.
• Lean Six Sigma Green Belt certification or participation in Kaizen events.
• Familiarity with aerospace quality systems, regulatory requirements, and customer specifications

Responsibilities

• Develop, qualify, and optimize welding and brazing processes for aerospace gas turbine engine components.
• Establish and improve weld parameters to enhance quality, repeatability, throughput, and process capability.
• Maintain, monitor, and optimize heat treat processes while ensuring compliance with aerospace specifications and customer requirements.
• Provide day-to-day engineering support for production operations, including monitoring yield, reducing rework, and improving process performance.
• Perform root cause analysis, corrective actions, and continuous improvement activities to address manufacturing and quality concerns.
• Lead activities to ensure production readiness of welding, brazing, and heat treatment equipment.
• Design, develop, and implement tooling, fixtures, gauging, and process improvements that support safe and efficient operations.
• Create and maintain process documentation, including work instructions, operating procedures, process specifications, calibration instructions, training materials, and quality records.
• Support employee training on equipment operation, process control, and best practices.
• Partner with maintenance teams to develop and sustain preventive maintenance programs for critical process equipment.
• Participate in Kaizen events, Lean Manufacturing initiatives, and Six Sigma projects to improve safety, quality, delivery, and cost performance.
• Apply DMAIC and structured problem-solving methodologies to drive sustainable process improvements.

Benefits

• Comprehensive and flexible benefit options starting on day one, including medical, dental, vision, EAP, wellness incentives, and 401(k) with employer matching.
• Development & progression opportunities for every employee – regular performance conversations, training and development curriculum, and engineering fellowship programs.
• Paid time off, including vacation, sick time, paid holidays, and parental leave—all eligible on your first day of employment!
• Competitive pay, including eligibility for quarterly and annual bonuses, depending on role and site.

What This Job Offers

• Job Type: Full-time
• Career Level: Mid Level