Process Engineer - Aerospace Composites

Chromalloy•Windsor, CT

1d•Onsite

About The Position

Chromalloy is a global engineering & solutions company. We are a leading provider of aftermarket parts, repairs, and solutions that safely & reliably extend the life of aircraft engines and gas turbines. We develop, manufacture and repair critical turbine components for a range of engine platforms. Our solutions support the engines running the aerospace, energy and defense industries around the world. Why work at Chromalloy? Chromalloy employees are proud, passionate problem-solvers who strive to live our values every day. A career with Chromalloy is an opportunity to learn from top industry experts, work with important technologies, and unlock a passion for innovation. Join our team of experts, innovators and problem-solvers delivering world-class solutions for our customers. As a global company, we are committed to creating an inclusive environment where all employees feel represented, heard, and able to bring their best selves to work every day. Be part of something bigger with Chromalloy! Our Total Rewards Program is designed to support you today and in the future. Comprehensive and flexible benefit options starting on day one, including medical, dental, vision, EAP, wellness incentives, and 401(k) with employer matching. Development & progression opportunities for every employee – regular performance conversations, training and development curriculum, and engineering fellowship programs. Paid time off, including vacation, sick time, paid holidays, and parental leave—all eligible on your first day of employment! Competitive pay, including eligibility for quarterly and annual bonuses, depending on role and site. Eligibility for individual benefit plans may vary based on employment status. Job Summary We’re looking for an Aerospace Composites Process Engineer to support the repair and overhaul of critical gas turbine engine components used in commercial aerospace applications. In this role, you will develop, optimize, and sustain composite repair and layup processes that directly impact product quality, performance, turnaround time, and delivery. Your expertise will help ensure the structural integrity and reliability of composite aerospace components while driving continuous improvement across manufacturing operations. Work That Matters At Chromalloy, your work directly supports aviation safety and reliability. Our teams repair and manufacture critical aerospace components used across the global aviation industry. Whether you're improving processes, supporting operations, solving technical challenges, or driving business performance, your contributions help keep aircraft flying safely around the world.

Requirements

Bachelor’s degree in Engineering or a related science-based discipline such as Materials Science, Chemistry, or Physics.
3+ years of engineering experience in a manufacturing environment; aerospace manufacturing, MRO, or gas turbine component repair experience preferred.
Experience supporting composite manufacturing, composite repair, or advanced materials processes.
Understanding of composite materials, manufacturing processes, and repair methodologies.
Knowledge of root cause analysis, corrective action systems, and continuous improvement methodologies.
Experience supporting production operations and cross-functional manufacturing teams.
Strong written and verbal communication skills with the ability to collaborate across operations, quality, engineering, and maintenance functions.

Nice To Haves

Experience with aerospace composite repair and layup processes.
Experience with pre-preg composite patching and wet layup applications.
Knowledge of composite materials and structures, including: Fiberglass, Kevlar®, Honeycomb core structures, Aerospace resin systems
Understanding of composite curing, bonding, and repair validation methods.
Working knowledge of 3D CAD software such as Siemens NX.
Experience developing tooling and fixtures to support composite manufacturing or repair operations.
Experience supporting aerospace component repair, overhaul, or manufacturing operations.
Lean Six Sigma Green Belt certification or participation in Kaizen events.
Familiarity with aerospace quality systems, engineering specifications, and process control methodologies

Responsibilities

Develop, qualify, and optimize composite layup and repair processes for aerospace gas turbine engine components.
Create and improve procedures for a variety of composite repair methods to ensure structural integrity, quality, and repeatability.
Provide day-to-day engineering support for production operations, including monitoring yield, reducing rework, and improving process capability.
Evaluate nonconforming product, perform root cause analysis, and implement corrective actions to drive sustainable process improvements.
Lead activities to ensure production readiness of composite manufacturing and repair equipment.
Design, develop, and implement tooling, fixtures, and gauging solutions that improve safety, quality, and operational efficiency.
Create and maintain process documentation, including operating procedures, work instructions, process specifications, calibration instructions, training materials, and quality records.
Provide technical support for the implementation and validation of new composite repair technologies and manufacturing methods.
Support employee training on equipment operation, process controls, and composite repair best practices.
Partner with maintenance teams to develop and sustain preventive maintenance programs for critical process equipment.
Participate in Kaizen events, Lean Manufacturing initiatives, and Six Sigma projects to improve safety, quality, delivery, and cost performance.
Apply DMAIC and structured problem-solving methodologies to drive continuous improvement and process optimization.