Aerospace Engineer

Booz Allen Hamilton•Warner Robins, GA

21h•$86,800 - $198,000•Remote

About The Position

Aerospace Engineer will apply aerospace structural engineering expertise to reliability analysis, component testing, airworthiness documentation, failure investigations, and sustainment optimization. Skills to provide engineering support across Weapons System Integrity Programs (WSIP), Reliability Centered Maintenance (RCM) analysis, corrosion studies, Finite Element Model (FEM) development, subsystem test planning, and obsolescence mitigation efforts to improve Operational Safety, Suitability, and Effectiveness (OSS&E) of aerospace systems.

Requirements

15+ years of experience with aerospace structural engineering supporting commercial and military aircraft and performing RCM and MSG-3 system reliability studies as part of major aircraft sustainment efforts
Experience in Finite Element Analysis, including static, nonlinear, transient, fatigue, and joint strength analysis supporting component and subsystem evaluations, and failure mode analysis including FMEA, FMECA, fault-tree analysis, and hazard risk assessments supporting aerospace systems
Experience assessing legacy engineering data, maintenance findings, and structural documentation to support redesign, failure investigations, and life-extension efforts
Experience developing repair and modification designs with Technical Data Packages, engineering drawings, tolerance evaluations, and detailed structural substantiation
Experience identifying Reliability, Availability, and Maintainability drivers, maintenance significant items, and mission critical components supporting reliability analysis and RCM updates
Experience reviewing United States Air Force documentation including OEM drawings, technical manuals, system schematics, and historical maintenance programs and producing engineering reports, test documentation, and analysis packages for government customers
Ability to map and interpret technical requirements, subsystem documentation, work-unit codes, and maintenance intervals for aerospace integrity programs
Ability to travel up to 25% of the time
Secret clearance
Bachelor's degree in Aerospace Engineering

Nice To Haves

Experience supporting overhaul manual updates, Bill of Materials (BOM) evaluations, and Illustrated Parts Breakdown (IPB) development
Experience performing corrosion mapping, trend analysis, and reviewing fleet environmental exposure data
Experience applying GD&T including ASME Y14.5 to develop, interpret, and validate aircraft component drawings
Experience with automation and scripting with skills such as Python, TCL, and Excel to support FEM post-processing and engineering workflows
Master's degree in Aerospace Engineering

Responsibilities

Apply aerospace structural engineering expertise to reliability analysis, component testing, airworthiness documentation, failure investigations, and sustainment optimization.
Provide engineering support across Weapons System Integrity Programs (WSIP), Reliability Centered Maintenance (RCM) analysis, corrosion studies, Finite Element Model (FEM) development, subsystem test planning, and obsolescence mitigation efforts to improve Operational Safety, Suitability, and Effectiveness (OSS&E) of aerospace systems.
Perform Finite Element Analysis, including static, nonlinear, transient, fatigue, and joint strength analysis supporting component and subsystem evaluations.
Conduct failure mode analysis including FMEA, FMECA, fault-tree analysis, and hazard risk assessments supporting aerospace systems.
Assess legacy engineering data, maintenance findings, and structural documentation to support redesign, failure investigations, and life-extension efforts.
Develop repair and modification designs with Technical Data Packages, engineering drawings, tolerance evaluations, and detailed structural substantiation.
Identify Reliability, Availability, and Maintainability drivers, maintenance significant items, and mission critical components supporting reliability analysis and RCM updates.
Review United States Air Force documentation including OEM drawings, technical manuals, system schematics, and historical maintenance programs.
Produce engineering reports, test documentation, and analysis packages for government customers.
Map and interpret technical requirements, subsystem documentation, work-unit codes, and maintenance intervals for aerospace integrity programs.