Advanced Mechanical Design Engineer

Honeywell Aerospace•Phoenix, AZ

4d•Hybrid

About The Position

We are seeking a skilled Advanced Mechanical Engineer (Lifing) to contribute to new product development and improve existing designs through the development and application of lifing methodologies for conventional and additively manufactured components. The candidate will conduct fatigue and damage tolerance analyses alongside component designers, applying fracture mechanics and utilizing specialized tools such as, NASGRO, DARWIN and FRANC3D. Proficiency in data analysis, mechanical testing, and lifing methodologies is essential, as is the ability to complete analyses in accordance with internal, customer, and regulatory requirements. The engineer will also assist with technical input on material characterization test plans for metallic and non-metallic materials. You will report directly to our Mechanical Design Engineering Manager in our Phoenix, AZ site on a hybrid work schedule. Note: For the first 90 days, New Hires must be prepared to work 100% onsite M-F.

Requirements

Bachelor’s degree from an accredited institution in a technical discipline such as the sciences, technology, engineering or mathematics
4+ years of experience in component lifing, solid mechanics, fracture mechanics, damage tolerance analysis, or related fields, preferably working on aerospace engines or turbomachinery.
Practical experience using Finite Element Analysis, ANSYS preferred.

Nice To Haves

Master’s degree in mechanical engineering or a related engineering discipline.
PhD in mechanical engineering or a related engineering discipline.
Knowledge of design principles and material considerations for rotating and structural components in gas turbine engines.
Strong analytical skills in data analysis and clear technical communication.
Experience with crack growth software (NASGRO, DARWIN) and supporting life prediction models for metallic and/or non-metallic materials.
Experience with lifing models for conventional and additive manufactured parts.
Able to work independently and adapt to changing priorities in a high-demand environment.
Excellent communication skills with the ability to convey complex, nuanced results in a clear, concise manner that is easily understood by a wide audience.

Responsibilities

Carry out fatigue and damage tolerance analyses for components, using fracture mechanics and relevant software tools.
Perform statistical analysis and plan mechanical testing to support lifing activities.
Assist in developing and executing test plans for material characterization (metallic and non-metallic).
Support the development and validation of life prediction models for parts created through conventional and additive manufacturing.
Apply expertise in damage tolerance including probabilistic damage tolerance and finite element tools such as NASGRO, DARWIN, and ANSYS.
Work closely with component designers and engineering teams to communicate technical findings and support project outcomes.