Advanced Manufacturing Engineer

Methode Electronics•Rolling Meadows, IL

10d

About The Position

Methode Electronics is seeking an Advanced Manufacturing Engineer to develop and optimize manufacturing processes, manage capital equipment projects, ensure process capability and validation, and support new product introduction (NPI). The role owns process definition from quoting through full production qualification and supports tooling, PFMEA, and production-readiness activities. It also involves cross-functional and supplier collaboration to ensure processes and equipment are ready for production and meet applicable quality, safety, and performance requirements. The role requires a bachelor's degree in a relevant engineering field and at least five years of experience in power products component design and manufacturing. A master's degree is preferred. The successful candidate will have technical depth across multiple manufacturing processes and a strong understanding of manufacturing quality and product-development methods. Spanish proficiency is strongly preferred, and domestic and international travel may be required. Candidates must be legally authorized to work in the United States without employer sponsorship. The job's physical demands include occasionally lifting or moving up to 25 pounds; frequent hand motion and repetitive tasks, including computer typing; occasional reaching and overhead reaching; frequent standing and walking; squatting or bending; and occasional stair climbing. Reasonable accommodations may be made for individuals with disabilities to perform essential functions.

Requirements

Bachelor's degree in Mechanical, Electrical, Manufacturing, or Mechatronics Engineering.
At least 5 years of experience in power products component design and manufacturing.
Technical depth in multiple core processes, such as stamping, bending, extrusion, molding, CNC machining, plating, welding, or automated assembly.
In-depth understanding of APQP, PPAP, DFMEA/PFMEA, DVP&R, GD&T, control plans, and statistical process control (SPC).
Exceptional communication and leadership skills, including the ability to present at all organizational levels.
Fluent in English.
Willingness to travel domestically and internationally as required.
Legally authorized to work in the United States without employer sponsorship; the company cannot provide visa sponsorship now or in the future.

Nice To Haves

Master's degree in a relevant engineering field.
Spanish proficiency for interaction with operations.
Prior experience in friction welding or similar metal-joining technologies and large cable assemblies.
Successful track record leading large-scale product industrialization or technology transfer initiatives.
Certification or training in Six Sigma, Shainin, or Lean Manufacturing methodologies.
Ten years of experience in power products component design and manufacturing.

Responsibilities

Develop manufacturing processes, tooling, and production systems for new product launches.
Create and maintain process documentation, including work instructions, standard operating procedures, and process flows.
Stay current with leading manufacturing technologies and equipment.
Own process definition from quoting through full production qualification.
Develop PFMEAs, control plans, preventative maintenance schedules, and tooling specifications.
Validate new equipment and complete process qualification activities.
Ensure process capability before start of production (SOP).
Develop cost justifications for capital equipment purchases aligned with required program takt times.
Lead capital equipment projects, including specification, supplier selection, and qualification.
Ensure equipment meets EHS requirements.
Ensure launched equipment meets planned capability and operational effectiveness targets.
Ensure compliance with applicable standards, including IATF 16949 and APQP.
Work with design/system engineering, quality, supply chain, and EHS teams to ensure process readiness.
Collaborate with suppliers on materials availability, tooling, and supply chain.
Communicate effectively with vendors and internal stakeholders.

Benefits

Medical insurance
Dental insurance
Vision insurance
Hearing insurance
Life insurance
Disability insurance
Educational assistance
Paid time off
Voluntary Accident coverage
Voluntary Hospital Indemnity coverage
Pet Insurance coverage
Discount programs for certain technology, automotive, and home appliance products
Employee Assistance Program (EAP)
401(k) plan with a company contribution