Advanced Manufacturing Engineer

Aptiv•Warren, OH

1d•Onsite

About The Position

The North American Connection Systems team is at the forefront of developing advanced manufacturing technologies and processes that transform product concepts into scalable, high-quality production solutions. If you are passionate about hands-on engineering, innovation, and solving complex manufacturing challenges, we invite you to join us. We are seeking an Advanced Manufacturing Engineer to join our team at the Champion Technical Center in Warren, Ohio. In this role, you will work closely with Product Engineering, Operations, Manufacturing, and Supplier partners to develop and industrialize new products from prototype through full-scale production. You will play a key role in designing manufacturing processes, developing tooling and fixturing, and introducing innovative technologies that improve product quality, efficiency, and scalability. This is an excellent opportunity for an engineer who enjoys a hands-on environment, thrives on problem solving, and is passionate about bringing new products and manufacturing technologies to life.

Requirements

Bachelor's degree in Mechanical Engineering, Mechanical Engineering Technology, Manufacturing Engineering, or a related discipline.
1-2 years of experience building, improving, repairing, or developing manufacturing equipment, fixtures, or processes.
1-2 years of experience working within a manufacturing environment and collaborating with cross-functional teams.
Strong problem-solving skills and a passion for innovation and continuous improvement.
Ability to visualize manufacturing processes and understand component interactions.
Experience using CAD software such as SolidWorks, Solid Edge, AutoCAD, NX, or similar design tools.
Ability to translate ideas into technical concepts, CAD models, prototypes, and production-ready solutions.
Strong analytical, organizational, and project execution skills.
Excellent verbal and written communication skills.
Ability to work effectively with individuals at all levels of the organization.
Self-motivated, adaptable, and capable of thriving in a fast-paced environment.

Nice To Haves

CAM software such as Mastercam, Trumpf TruTops, or similar platforms.
Automated manufacturing equipment design and implementation.
Ultrasonic welding technologies.
Laser cutting and laser welding processes.
Electrical connector component design or assembly processes.
Design for Manufacturing (DFM) methodologies.
Process Failure Mode and Effects Analysis (PFMEA).
Advanced manufacturing automation and industrialization projects.
Microsoft Office applications including Excel, Project, Outlook, Word, and Teams.

Responsibilities

Develop manufacturing processes for new products from prototype through serial production.
Design, develop, and implement tooling and fixturing solutions to support product development and manufacturing activities.
Lead advanced manufacturing projects focused on improving existing processes, equipment, and production methods.
Identify and incorporate leading-edge manufacturing technologies into Aptiv products and operations.
Create and maintain work instructions, process documentation, lessons learned, and project status updates.
Develop manufacturing process estimates and contribute to Statements of Work (SOWs) for product industrialization activities.
Collaborate with engineering teams, manufacturing plants, and suppliers to ensure successful project execution.
Drive supplier activities, technical requirements, and project timelines to support launch objectives.
Utilize data-driven analysis to support engineering decisions and process improvements.
Ensure compliance with customer-specific requirements, internal quality standards, and manufacturing best practices.
Support continuous improvement initiatives focused on safety, quality, efficiency, and cost optimization.