ABB Robotics Technician

GABLETEK•Lafayette, IN

About The Position

The ABB Robotics Technician supports and maintains automated robotic systems in a high-volume manufacturing environment. The role includes robot programming, troubleshooting, production support, program changes, and process optimization to help keep equipment downtime low. The technician works with ABB robotic cells, automated fixtures, PLC-controlled systems, and related automation equipment to maintain safe and efficient production.

Requirements

  • Experience programming and troubleshooting ABB robotic systems in an industrial manufacturing environment.
  • Knowledge of robotics and automation systems, electrical circuitry and controls, pneumatics and hydraulics, industrial mechanics, servo systems, and automation components.
  • Ability to troubleshoot electrical systems using schematics and prints.
  • Experience with TCP setup and verification, I/O troubleshooting and simulation, program touch-ups and path modifications, and robot recovery procedures.
  • Familiarity with PLC-controlled manufacturing equipment.
  • Proficiency with Microsoft Office, including Word, Excel, and Outlook.
  • Strong communication and problem-solving skills.
  • Ability to prioritize tasks and respond quickly in a fast-paced production environment.

Responsibilities

  • Provide production support for automated robotic cells and robotic manufacturing systems.
  • Troubleshoot ABB robots and recover them from faults, alarms, crashes, and production interruptions safely and quickly.
  • Write, modify, optimize, and troubleshoot ABB robot programs in RAPID for welding and material handling.
  • Perform robot touch-ups, TCP verification, path corrections, and position adjustments using the FlexPendant.
  • Support robotic applications including MIG welding, spot welding, material handling, and pneumatic systems.
  • Diagnose and repair electrical, mechanical, pneumatic, hydraulic, and robotic system issues.
  • Troubleshoot automated cells, identify root causes, and implement corrective actions to reduce downtime and improve reliability.
  • Read and interpret electrical schematics, blueprints, weld prints, and technical documentation.
  • Troubleshoot and repair servo drive systems, motors and resolvers, relays and control boards, sensors and safety devices, wiring harnesses, and electrical panels.
  • Make minor fixture adjustments, shim changes, and tooling corrections to meet manufacturing requirements.
  • Support and maintain communication networks including Ethernet/IP, PROFINET, and DeviceNet.
  • Perform offline programming and simulation in ABB RobotStudio.
  • Support integration and troubleshooting of PLC-controlled automation systems.
  • Help with robot startups, program validation, and production launches.
  • Follow customer, plant, and safety procedures when working around robotic and automated equipment.
  • Maintain detailed records of repairs, troubleshooting, and process improvements.
  • Communicate equipment concerns, downtime issues, and shift updates to supervisors and team members.
  • Work independently with minimal supervision to support production.
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