Wire EDM Programmer Technician
About The Position
The Wire EDM Programmer/Technician is proficient in programming, setting up, and operating Wire Electrical Discharge Machining (EDM) equipment to produce precision-machined components to customer print specifications. This individual reads and interprets engineering drawings, programs parts using CAM software, and debugs/troubleshoots cuts at the machine, submitting First Article piece samples to Quality for approval. The Wire EDM Programmer/Technician takes directions from the Manufacturing Supervisor and works in close partnership with Tool Room, Engineering, and Quality personnel.
Requirements
- Minimum 2+ years of experience programming and operating Wire EDM machines on any make/model (Sodick, Mitsubishi, Fanuc, AgieCharmilles, etc.); experience on AgieCharmilles equipment preferred.
- Experience with CAM programming software for Wire EDM (Mastercam, GibbsCAM, ESPRIT, or similar); proficiency with ESPRIT preferred.
- Proficiency in reading and interpreting technical drawings and GD&T; working knowledge of tolerances, surface finish requirements, and material properties.
- Ability to use precision measurement tools and basic quality inspection techniques; familiarity with relevant quality standards (e.g., ISO 9001, AS9100).
- High school diploma or equivalent required; technical degree or certificate in machining/manufacturing preferred.
- Experience in an ITAR-regulated or aerospace/defense manufacturing environment a plus.
- Regard for safety – Ability to follow safety rules and processes and keeps own safety and the safety of others in the forefront of every action.
- Integrity – Ability to demonstrate consistency between words and actions. Follows through on commitments.
- Attitude – Ability to maintain a positive mindset towards achieving success and eagerness and willingness to accept and meet challenges.
- Work Ethic – Ability to make decisions based upon ethical principles, considering how the choice will affect others.
Nice To Haves
- ESPRIT preferred for CAM software.
- Agie Charmilles preferred for machine controls.
- Technical degree or certificate in machining/manufacturing preferred.
- Experience in an ITAR-regulated or aerospace/defense manufacturing environment a plus.
Responsibilities
- Read and interpret blueprints, engineering drawings, and GD&T specifications to determine machining requirements.
- Program Wire EDM parts using CAM software (ESPRIT preferred) and post-process for machine controls (Agie Charmilles preferred).
- Select appropriate wire type, tension, and machine parameters based on material and tolerance requirements.
- Set up and operate Wire EDM machines to cut precision parts from various materials (steel, carbide, exotic alloys, etc.).
- Troubleshoot and resolve programming, machine, or process-related issues to minimize downtime and scrap.
- Optimize cut paths and parameters to improve cycle time, surface finish, and part accuracy.
- Perform first-article inspections and in-process quality checks using precision measuring instruments (micrometers, calipers, height gauges, CMM, etc.).
- Maintain accurate documentation of programs, setups, and inspection results per quality system requirements.
- Perform routine machine maintenance and coordinate with maintenance staff on repairs.
- Performs other duties as directed.
- Provides backup and support to other tool room and engineering functions as needed.
- Cross trains on additional CAM software or machine controls as needed
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What This Job Offers
Job Type
Full-time
Career Level
Mid Level
Education Level
High school or GED
