Welding Engineer

Berg Pipe Panama City CorpPanama City, FL
6dOnsite

About The Position

Borusan Berg Pipe is the leading manufacturer of large-diameter steel line pipe in North America. We are a mid-sized manufacturer with two U.S. locations specializing in pipe production for the oil and gas sector. We are seeking a full-time WELDING ENGINEER for our PANAMA CITY location. Learn more about Borusan Berg Pipe [https://bergpipecareers.com/careers]

Requirements

  • Able to identify complex problems and review related information to develop and evaluate options and implement solutions.
  • Able to determine how a system should work and how changes in conditions, operations, and the environment will affect outcomes.
  • Able to identify measures or indicators of system performance and the actions needed to improve or correct performance, relative to the goals of the system.
  • Demonstrate good judgement and decision making by considering the relative costs and benefits of potential actions to choose the most appropriate one.
  • Understand the implications of new information for both current and future problem solving and decision-making.
  • 2+ years working experience involving welding in a steel manufacturing-related business.
  • Thorough knowledge of codes, specifications and standards commonly used in welding of pipe products (AWS D1.1 and 1.5, ASME IX, API 5L, API 1104)
  • Working knowledge of problem-solving methods and statistical analysis to achieve improvements to KPI’s.
  • Experience giving presentations to management regarding project results.
  • Experience writing technical reports summarizing key findings and identifying next steps.
  • Able to communicate effectively in public speaking situations to relate complex topics to all levels of employees and staff.
  • Able to work effectively with hourly and management ranks to solve problems and to challenge the status quo.
  • Proficient with Microsoft Office tools such as Word, Excel, and PowerPoint.
  • Metallurgical, Materials or Welding Engineering degree.
  • TWIC eligibility

Nice To Haves

  • Experience using Minitab and other statistical software.
  • Lean Manufacturing and Six Sigma training/experience.
  • AWS, Certified Welding Inspector.
  • International Welding Engineer certification. (IWE)

Responsibilities

  • Provides the necessary guidance, coaching and mentorship for the Welding Technicians and Process Engineer(s).
  • Develops and implements best practices for welding set-up and welding process controls for reducing defects and increased quality of welding.
  • Develops and implements a training program for SAW, GMAW and SMAW welding techniques and procedures for the operators and welding technicians.
  • In collaboration with Operations and QA, approves the WPS / weld parameters for the SAW welding processes.
  • Determines the key process control parameters for the applicable type of welding technologies (SAW and GMAW).
  • Develops the WPS/PQR and SWCCD documents for both straight seam and girth welding on an order-by-order basis.
  • Establishes a database of KPI measurements including a welding KPI report that can be communicated on a shift-by- shift basis to each welding team within the mill.
  • Maintains and expands as necessary the weld database (process parameters vs weld quality properties).
  • Monitors the set up / programming and adjustment of the welding machines and related equipment.
  • Monitors performance metrics, such as SAW downtime and weld defect rate.
  • Recommends changes to the weld assembly, processing, tooling and equipment to improve safety, quality, reliability, and productivity of welding processes and cost.
  • Oversees the development of a troubleshooting guide for welding set-up problems and weld defects.
  • Participates in the development and implementation of the training program for maintenance technicians in the troubleshooting and repair of SAW welding equipment.
  • Champions the evaluation and trials of new suppliers / consumables.
  • Stays current with new welding technologies and working with vendors and outside welding groups to look for new welding methods, etc.
  • Provide assistance for troubleshooting welding quality issues to solve problems while documenting solutions provided and their results.
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