Weld Engineer

Dana Incorporated•Louisville, KY

4d•Onsite

About The Position

The Weld Engineer is responsible for designing, implementing, and optimizing manufacturing processes to ensure efficient, cost-effective, and high-quality production within an automotive environment. This role supports continuous improvement initiatives, resolves production issues, and collaborates with cross-functional teams to introduce new products and technologies. The Weld Engineer ensures that all processes comply with safety, environmental, and industry standards while driving operational excellence.

Requirements

Bachelor’s degree or 4+ years of applicable experience
3+ years of experience
Strong understanding of automotive manufacturing systems, process engineering, and industrial automation.
Ability to analyze data, identify root causes, and implement effective solutions in a dynamic production environment.
Capable of managing multiple engineering projects, coordinating resources, and meeting deadlines.
Excellent communication skills to work effectively with production, quality, maintenance, and leadership teams.

Responsibilities

Serve as the technical expert for all welding operations within the facility, including MIG Welding, Friction Welding, and Resistance Welding processes.
Develop, implement, monitor, and continuously improve welding processes to ensure product quality, manufacturing efficiency, and compliance with customer requirements.
Lead and complete the annual AIAG CQI-15 Welding System Assessment, including coordinating assessments, identifying gaps, implementing corrective actions, and maintaining compliance with customer and industry standards.
Establish, validate, and maintain welding parameters, control plans, work instructions, and process documentation for all welding operations.
Develop and improve production workflows, manufacturing layouts, and equipment utilization to increase productivity, optimize throughput, and reduce waste.
Provide hands-on technical support to production teams by troubleshooting welding process issues, equipment malfunctions, and quality concerns to minimize downtime and improve performance.
Apply Lean Manufacturing and continuous improvement methodologies to eliminate waste, improve process capability, enhance weld quality, and achieve cost savings.
Analyze welding data, process metrics, and quality trends to identify opportunities for improvement and implement sustainable solutions.
Collaborate with Engineering, Quality, Production, and Maintenance teams to support new product launches, tooling development, process validation, and production readiness activities.
Lead process qualification and validation activities for new and modified welding equipment, materials, and manufacturing processes.
Conduct root cause analysis and implement corrective and preventive actions for weld-related defects, customer concerns, and internal quality issues.
Ensure all welding and manufacturing processes comply with applicable safety, environmental, regulatory, and customer-specific requirements.
Support operator training and qualification programs to ensure adherence to welding standards, best practices, and process controls.
Drive continuous improvement initiatives focused on safety, quality, delivery, productivity, and cost reduction objectives.
Maintain accurate and up-to-date manufacturing documentation, including work instructions, process flow diagrams, PFMEAs, control plans, engineering change notices (ECNs), and process specifications.
Evaluate new welding technologies, equipment, and automation opportunities to improve manufacturing performance and support future business growth.
Participate in customer audits, internal audits, and supplier reviews related to welding processes and quality system requirements.