Tooling Manager

Charter ManufacturingShawano, WI
Onsite

About The Position

Charter Manufacturing is a fourth-generation family-owned business seeking a Tooling Manager to lead and direct multi-site tooling operations across their Shawano and Bonduel, Wisconsin locations. This role is primarily responsible for creating and maintaining tooling, patterns, and core boxes in a green sand foundry environment. The Tooling Manager will guide a team of internal Pattern Makers and assigned production employees to ensure tooling is properly prepared for new product launches, meets customer requirements, adheres to production schedules, and supports long-term operational needs.

Requirements

  • Bachelor’s Degree in a technical discipline or equivalent experience.
  • 7+ years of experience in a heavy manufacturing, foundry, tooling, machining, pattern making, or related manufacturing environment.
  • 3+ years of supervisory/leadership experience in a manufacturing, foundry, tooling, machining, or pattern-making environment.
  • Experience managing or leading a pattern shop, tool and die operation, or a similar skilled trades environment.
  • Demonstrated knowledge of green sand foundry operations, including pattern creation, pattern maintenance, core boxes, gating, rigging, molding lines, and tooling requirements.
  • Experience with CAD, CAM, CNC equipment, tooling design software, or computerized maintenance/work order systems.
  • Demonstrated experience in cost reduction through process improvements, Continuous Improvement techniques, tooling reliability improvements, and project management.
  • Ability to read and interpret blueprints, drawings, specifications, work instructions, and customer requirements.
  • Knowledge of precision measurement instruments, machining equipment, power tools, hand tools, and tooling repair methods.
  • Ability to evaluate tooling condition, prioritize repair and maintenance needs, and determine appropriate corrective actions.
  • Demonstrated experience in fostering a culture of teamwork, including cross-functional teams, to coach, motivate, lead, and develop direct reports.
  • Proficient in the basic features of Microsoft Office products.

Nice To Haves

  • Master’s Degree in a technical discipline or equivalent experience.
  • 10+ years of experience in a heavy manufacturing, foundry, tooling, machining, pattern making, or related manufacturing environment.
  • 5+ years of supervisory/leadership experience in a manufacturing, foundry, tooling, machining, or pattern-making environment.
  • Experience working in a green sand iron foundry environment.
  • Experience managing pattern shops, tooling departments, machining areas, or skilled trades employees.
  • Experience coordinating outsourced tooling, pattern construction, pattern repair, or vendor-performed tooling work.
  • Experience in an organization with ISO/Quality System Requirements.

Responsibilities

  • Lead multi-site tooling operations across the Shawano and Bonduel locations.
  • Direct an organized and systematic approach to the tooling needs of the plant by managing staffing, equipment, tooling priorities, training needs, tooling capacity and capability, pattern readiness, and tooling maintenance.
  • Work directly with internal teams such as New Product Development, Commercial, Operations, Safety, and Quality, as well as external vendors and customers to define tooling requirements.
  • Lead tooling operations for the green sand foundry environment via pattern creation, pattern modification, pattern repair, core box readiness, gating, mounting, rigging, outsourced tooling, and tooling maintenance activities.
  • Supervise Pattern Makers and Production Shift Supervisors by providing operational direction, assigning priorities, monitoring performance, developing employees, and ensuring work is completed according to safety, quality, customer, and production requirements.
  • Participate in developing and managing the tooling operation budget including materials, outsourced tooling, repair costs, supplies, and tooling-related capital needs.
  • Ensure patterns, core boxes, gating, and related tooling comply with quality, customer, production, and dimensional requirements.
  • Coordinate with production, quality, engineering, maintenance, scheduling, safety, and external vendors to resolve tooling-related issues and support production schedules.
  • Review blueprints, drawings, specifications, customer requirements, and work instructions to ensure tooling is created, modified, repaired, and maintained to exact requirements.
  • Follow Environmental, Quality and Safety Management System procedures and requirements.
  • Ability to meet the essential job requirements, with or without reasonable accommodation, as outlined in the job description.

Benefits

  • Comprehensive health, dental, and vision benefits
  • 401(k) plan with employer matching
  • Profit sharing
  • Company-paid life insurance
  • Disability coverage
  • Paid time off (PTO)
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