Tool Maker

Voltava•Auburn Hills, MI

3d•Onsite

About The Position

Build tooling (and related prototypes) according to specifications for application in Android/Avancez assembly operations. Operation of hand and power tools, general assembly of equipment, fabricating and/or modifying details. Troubleshoot or define problems with equipment and tooling. Duties are performed with oversight and prioritization by the department manager.

Requirements

High School Diploma or GED equivalent
2+ years of prototype, tooling, or machine building experience in the automotive industry.
General understanding of assembly processes, Android operations (sequencing, sub-assembly, shipping and receiving, and tooling).
High level of analytical ability and problem-solving skills where problems are unusual and difficult.
Computer literacy in CAD systems, specifically Solidworks, AutoCAD.
Basic skills in using Microsoft Office Windows, Word, Excel, etc.
Must be able to fluently read blue prints and assemble tooling to a print.
Experienced with operating power tools: hand drill, angle grinder, Metabo, chop saw, horizontal band saw, drill press, MIG Welder, Bridgeport, Mills, Lathes, CNC; TIG welding a plus.
Skilled in welding, machining, drilling and tapping, and general assembly of equipment.
Must be able to markup existing prints to reflect “as built” conditions.
Must be able to trouble shoot issues while building and able to recognize when a tool cannot be built to print or is not machined or built to print.
Must be able to machine parts from a print.
Must be capable of fabricating weldments and machining details from a print.
Must be able to improvise and build tooling and machine details “on the fly” without prints, but rather working from verbal directions or hand sketches.
Must be able to trouble shoot newly built tools, debug problems and resolve issues with limited direction.
Will be required to clean his work area daily at the end of his shift, this includes putting away all unused materials, i.e. fasteners, raw material, project books, etc.
Must be able to work alone with minimal direction, while working responsibly, safely, and efficiently.
Ability to apply concepts of basic algebra and geometry.
Strong verbal and written skills necessary to communicate intricate job-related information and respond to questions from team members and customers.
Ability to multi-task, work under pressure and meet deadlines.
Ability to use personal protective equipment and follow safety guidelines.
Ability to work well in a team environment and have a positive attitude.
Must have a valid driver’s license and personal vehicle.

Nice To Haves

Any pneumatic or electrical experience is a plus.
TIG welding a plus.

Responsibilities

Participates in brainstorming and other creative activities to conceive solutions to vexing problems facing Android/Avancez.
Examine specifications such as blueprints, MBD models, etc., for which tooling is to be built.
Compute dimensions, plan layout and determine assembly method and sequence of operations.
Set up and operate variety of machines (lathes, Bridgeport, grinder, etc.) and shop equipment to cut, shape, and finish materials to specified dimensions.
Fabricate and weld to produce or assemble tooling components.
Fit, align, and assemble tooling/machine components, and measure tooling/machine assembly for conformance to specifications, using precision measuring and checking instruments.
Join assembly components, using bolts, pins, clamps, screws, rivets, or other method.
Repair or rework tools.
Research, develop, and design assembly processes and equipment; applying knowledge of product design, fabrication, assembly, tooling, and materials; conferring with equipment vendors; testing proposed assembly methods and equipment; soliciting observations from operators, etc.
Test and calibrate parts and mechanisms to meet tolerances and product specifications.
Identify units that fail tests or tolerance levels and repair as necessary.
Track assigned build deliverables including outsourced components, purchased components, in-house component builds, and final product deliveries.
Interface with customers and vendors as necessary.
Provide detailed written input for design reviews, proposals, specifications, work standards, and business processes.
Communicate with Shop Manager as to progress of build project.
Iterate designs until acceptance metrics are met.
Teach and share best practices to continuously improve all areas of the business.
May draw sketches and prepare detailed instructions for fabricating or machining to be performed by other team members.
May make continuous improvement suggestions and participate in initiatives to improve productivity and process efficiency.
Promote health and safety in all phases of innovation, engineering and launch.
Maintain safe operations and a clean work area by adhering to safety and housekeeping procedures/regulations.
Actively leads problem solving analysis and developing irreversible corrective actions on quality issues.
Represent Android/Avancez in a professional manner with customers and suppliers at all levels of the organization.
Maintain design records by filing documents; updating design database.
Protect organization value by keeping information confidential; cautioning others regarding potential breaches.
Teach, lead and continuously improve all areas of the business.
Complete all necessary forms, documents and reports within a timely fashion, as required by Android quality management system.
Assist in maintaining predetermined inventory levels of components, supplies, materials, etc., in the build shop.
All other duties as assigned.