Thermoforming Process Engineer

Sub-Zero Group•Fitchburg, WI

5d•Onsite

About The Position

Sub-Zero, Wolf, and Cove, the leading manufacturer of luxury kitchen appliances is a longstanding, family-owned company in the Madison WI area. Icons of design and paragons of performance and quality, Sub-Zero, Wolf, and Cove are the refrigeration, cooking, and dishwashing specialists found in world’s most luxurious homes. We look for team members who are driven by innovation and excellence, striving to serve our customers by doing what is right—with integrity, teamwork, and accountability. Growth and development are important aspects of this position. Whether you aspire to be a leader or a technical expert, this position will set you up for success in the future. We are seeking a motivated individual with an analytical approach to provide technical leadership as we grow our manufacturing capacity and capabilities. This role will lead our efforts in the thermoforming and plastic trimming processes. Primary Responsibilities We are seeking an experienced Thermoforming Process Engineer with a hands-on approach to provide subject matter expertise as a member of the Manufacturing Engineering team. This role will be responsible for the start-up of forming and trimming processes for thermoformed parts. The ideal candidate will have experience in the forming (vacuum and pressure) of thick gauge thermoplastics, tool design and qualification, part work holding methodologies, and plastics trimming technologies. This role will be responsible for maintaining production performance as well as seeking out and executing on continuous improvement opportunities.

Requirements

Experience in the forming (vacuum and pressure) of thick gauge thermoplastics
Tool design and qualification
Part work holding methodologies
Plastics trimming technologies
Financial acumen for data analysis of trends and tendencies
Tenacity in the performance of the tasks within the role
Continuous improvement (Lean Management)

Responsibilities

Specify, purchase, install, and start-up new assets for fabrication of thermoformed parts.
Complete, or coordinate completion, of safety risk assessment and safety lifecycle during development, installation, and start-up of new equipment and processes.
Maintain awareness of state of industry and trends in equipment and technology.
Provide, or coordinate, technical training for thermoforming and trimming of plastic parts.
Assess training needs of technical support staff and develop plan to address areas of need.
Establishes, coordinates and directs Thermoforming and Trimming process improvement initiatives.
Develops OEE and Quality improvement plans with the plant Leadership Team to meet targets.
Responsible for CAR development and follow-up through the submission/approval process and coordination of capital activities.
Provides leadership in the pursuit of Safety, Quality, Delivery, Cost, and Productivity goals (SQDCP).
Corrects safety related issues and leads investigations on safety related topics.
Provides technical operations support for Thermoforming and Trimming manufacturing problems.
Develops and leads process-improvement initiatives to address specific issues as they arise.
Utilizes Plan, Do, Check and Adjust methodology for managing daily improvement (MDI).
Capable of recognizing opportunities for improvement and generating a list of ideas for annual plant operational improvement.
Utilizes lean methods (Kaizen) for process improvements and utilizes daily coaching for sustainment.
Utilizes operational data to make informed decisions on a daily basis.
Ensures layered audits are completed as scheduled and implements countermeasures to safeguard goal attainment.
Uses metrics for accountability to mark improvement or need for improvement.
Provides engineering support and resources to sustain plant production including assisting with plant facilities and production equipment maintenance.