Thermal Test Engineer

Apple • Sunnyvale, CA

1d

About The Position

As a Thermal Test Engineer, you will own thermal characterization and validation for consumer hardware programs across all Apple platforms — from early module designs through shipping hardware. Day-to-day work is hands-on in the lab: instrumenting hardware, configuring test systems, running thermal test plans, and extracting clear, reliable data. Evaluate thermal interface materials for new programs, assessing thermal resistance, mechanical compliance, repeatability, and long-term reliability. Collaborate with mechanical and systems engineers to identify thermal risks and develop mitigation strategies based on test data. Document procedures, maintain equipment, and communicate findings to stakeholders. The ideal candidate interprets temperature data, understands system behavior, and can troubleshoot test setups independently.

Requirements

• BS in Mechanical Engineering or equivalent
• 2-5+ years of hands-on thermal testing experience in a hardware development or manufacturing environment — characterization work, not simulation-only roles
• Experience with thermal test equipment and instrumentation: DAQ systems (thermocouples, RTDs), IR thermography, airflow measurement (hot wire anemometry, flow benches), power supplies, and thermal test chambers

Nice To Haves

• Direct experience evaluating and qualifying thermal interface materials (TIMs): phase change materials, thermal greases, gels, graphite, thin films, and gap fillers; familiarity with bondline thickness (BLT) measurement, compression testing, and thermal property assessment.
• Demonstrated experience with multiple cooling technologies: natural convection, forced air, heat pipes, vapor chambers, liquid cooling, and/or thermoelectric solutions — understanding of tradeoffs across form factors and power envelopes
• Strong thermal engineering fundamentals: conduction, convection, and radiation heat transfer; junction-to-ambient thermal resistance; thermal budgeting; steady-state vs. transient behavior.
• Proficient in Python (or equivalent) for test automation, data acquisition scripting, and post-processing/visualizations.
• Excellent written and verbal communication; ability to produce clear test reports, SOPs, and summaries for cross-functional audiences.

Responsibilities

• Own thermal characterization and validation for consumer hardware programs.
• Instrumenting hardware, configuring test systems, running thermal test plans, and extracting clear, reliable data.
• Evaluate thermal interface materials for new programs, assessing thermal resistance, mechanical compliance, repeatability, and long-term reliability.
• Collaborate with mechanical and systems engineers to identify thermal risks and develop mitigation strategies based on test data.
• Document procedures, maintain equipment, and communicate findings to stakeholders.

What This Job Offers

• Job Type: Full-time
• Career Level: Mid Level