Testing Engineer Military Engines

Rolls-RoyceAiken, SC

About The Position

Job Title: Testing Engineer -Military Engines Job Category: System Engineering & Verification Engineer Job Level: Global Grade 10 Why join Rolls-Royce? At Rolls-Royce, we take pride in being a business that has played a pivotal role in shaping the modern world and remain dedicated to driving progress forward; powering, safeguarding, and connecting people across the globe. Joining Rolls-Royce means you will work on innovative, world-class engineering solutions, supported by a culture that values inclusion, creativity, and your ongoing professional development. What you will be doing: Coordinate, prepare and perform diesel engine development, calibration and engineering support work in an engine dynamometer test cell, on HiL/MiL systems and if necessary, in the field. Focus is on diesel engines for military applications. Depending on the business situation, the same scope of work on commercial heavy-duty diesel engines is expected. Develop, analyze and evaluate unique engineering solutions with consideration of factors such as system effectiveness, reliability, configuration, emission regulations, customer requirements and cost. Coordinate, support and perform commissioning and testing of prototype engines/vehicles and early production units together with the customer and their sub-contractors with regards to our scope for applications including but not limited to wheeled/tracked military vehicles, mining equipment, marine, rail, and oil and gas. Develop technically reasonable and feasible alternatives with regards to time and money for challenges occurring during the progress of the project. Support customers in case of irregularities. Support and troubleshoot field failures. Facilitate communication between customer and different engineering groups. Ability to read and understand controller wiring diagrams and integration including ability to make custom harnesses for vehicle and test benches. Experience at CAN-Bus troubleshooting and monitoring. Provide field support for After Sales and Applications departments whenever complex issues require engineering support. Communicate and consult with Engineering and Design departments worldwide. Provide support for production and train production staff whenever complex issues require engineering support. Maintains daily record of work hours by job number for budgeting & auditing purposes Document the preparation, execution and analysis of tasks performed according to highest engineering standards. Manage, track and communicate project status and assist in managing project budget and project forecast. Mentor and train less experienced engineers Maintain a clean and safe work environment. Promote a compliance culture and live the latter and the spirit of the Rolls Royce Code of Conduct. Perform special projects as required. .

Requirements

  • Bachelor's degree in Mechanical Engineering, Electrical Engineering or Automotive Engineering and 3 years of engineering experience testing and calibrating combustion engines in a dynamometer test cell and in the field; or 7 years of engineering experience testing and calibrating combustion engines in a dynamometer test cell and in the field.
  • Applicants must be authorized to work for any employer in the U.S without sponsorship. We are unable to sponsor or take over sponsorship of an employment Visa at this time.
  • Ability to bend down, stand over, lay down and complete work tasks within the tight confines typical of marine engine compartments and/or engine rooms for long periods of time
  • Ability to lift, push, pull weights in the 20-60 lb range
  • Must be available to work flexible hours including night shifts and weekends
  • U.S. Citizenship required as this position occasionally will be working under a government contract
  • Ability to travel 50-80% on short notice domestic and international

Nice To Haves

  • Excellent knowledge of the principles and complete operation of internal combustion engines and diesel engine technology
  • Excellent experience diagnosing diesel engines in test cells and installed in a vehicle
  • Excellent experience with troubleshooting mechanical, electrical and hydraulic components of diesel engines
  • Excellent knowledge of engine control units and their operation
  • Experience with engine-specific instrumentation, data acquisition systems, signal processing and data management
  • Strong skills in the use of measurement and testing tools for mechanical and electrical systems
  • Strong knowledge in the physical properties of fuels, coolants, lubricants and oils
  • Excellent project management skills.
  • Excellent organizational, planning and follow-up skills
  • Very strong interpersonal skills
  • Excellent work and time management skills
  • Excellent oral and written communication skills
  • Strong ability to adapt to new circumstances quickly
  • Master's degree in Mechanical, Electrical engineering or related field
  • Knowledge of MTU, Daimler, and Detroit Diesel Controllers
  • Experience with ETAS INCA, MTU Diasys and Xentry
  • Knowledge of test cell automation systems
  • Experience working with authorities/military customers
  • MTU product knowledge
  • Experience in operating fork lift trucks
  • Experience in rigging of weights up to 1 ton
  • Strong knowledge, experience and skills in installing and repairing diesel engines – especially in confined spaces
  • Proven ability to operate machine shop equipment used for fabricating test parts and equipment
  • Strong skills in the use of mechanical and electrical hand tools

Responsibilities

  • Coordinate, prepare and perform diesel engine development, calibration and engineering support work in an engine dynamometer test cell, on HiL/MiL systems and if necessary, in the field.
  • Develop, analyze and evaluate unique engineering solutions with consideration of factors such as system effectiveness, reliability, configuration, emission regulations, customer requirements and cost.
  • Coordinate, support and perform commissioning and testing of prototype engines/vehicles and early production units together with the customer and their sub-contractors with regards to our scope for applications including but not limited to wheeled/tracked military vehicles, mining equipment, marine, rail, and oil and gas.
  • Develop technically reasonable and feasible alternatives with regards to time and money for challenges occurring during the progress of the project.
  • Support customers in case of irregularities.
  • Support and troubleshoot field failures.
  • Facilitate communication between customer and different engineering groups.
  • Ability to read and understand controller wiring diagrams and integration including ability to make custom harnesses for vehicle and test benches.
  • Experience at CAN-Bus troubleshooting and monitoring.
  • Provide field support for After Sales and Applications departments whenever complex issues require engineering support.
  • Communicate and consult with Engineering and Design departments worldwide.
  • Provide support for production and train production staff whenever complex issues require engineering support.
  • Maintains daily record of work hours by job number for budgeting & auditing purposes
  • Document the preparation, execution and analysis of tasks performed according to highest engineering standards.
  • Manage, track and communicate project status and assist in managing project budget and project forecast.
  • Mentor and train less experienced engineers
  • Maintain a clean and safe work environment.
  • Promote a compliance culture and live the latter and the spirit of the Rolls Royce Code of Conduct.
  • Perform special projects as required.

Benefits

  • Rolls-Royce provides a comprehensive and competitive Total Rewards package that includes base pay and a discretionary bonus plan.
  • Eligible employees may have the opportunity to enroll in other benefits, including health, dental, vision, disability, life and accidental death & dismemberment insurance; a flexible spending account; a health savings account; a 401(k) retirement savings plan with a company match; Employee Assistance Program; Paid Time Off; certain paid holidays; paid parental and family care leave; tuition reimbursement; and a long-term incentive plan.
  • The options available to an employee may vary depending on eligibility factors such as date of hire, employment type, and the applicability of collective bargaining agreements.
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