Test Engineer III – Motion Control, Honeybee Robotics, EGSE & Test Software

BLUE ORIGIN•Longmont, CO

5d•$110,938 - $155,313•Onsite

About The Position

Honeybee Robotics, an affiliate of Blue Origin, is seeking a Test Engineer III specializing in Motion Control. This role is part of the Motion Control Business Unit, which designs, manufactures, and tests high-performance, reliable motion control components and integrated solutions for aerospace and space exploration missions. The Test Department is crucial in ensuring that every component and system meets rigorous standards. The Test Engineer will apply standard engineering knowledge to design, plan, model, execute, and interpret tests for aerospace systems and components, with a focus on space mechanisms for Lunar programs. This includes developing test strategies, implementing test campaigns, and creating the necessary Electrical Ground Support Equipment (EGSE) and test software for electrical stimulation, power, command, and measurement of these mechanisms. The role involves test and operations development, planning, documentation, hands-on testing, and troubleshooting/data analysis.

Requirements

Bachelor's degree in Mechanical Engineering, Electrical Engineering, Mechatronics or a closely related technical discipline
Minimum of 5 years of hands-on experience developing Electrical Ground Support Equipment (EGSE), automated test equipment (ATE), and/or test software in support of hardware testing for aerospace or electromechanical systems
Demonstrated proficiency developing test stands, fixtures, and Electrical Ground Support Equipment (EGSE)
Ability to read, interpret, and develop electrical schematics, wiring diagrams, and interface control documents to support EGSE stand-up and troubleshooting
Experience with one programming language (e.g., Python, LabVIEW, C#), with the ability to develop test software and automated test sequences
Proficiency in developing and executing test plans and procedures for complex mechanical or electromechanical systems
Experience with data acquisition systems and instrumentation (e.g., load cells, torque sensors, encoders, thermocouples, accelerometers)
Demonstrated ability to analyze and interpret test data, identify anomalies, and drive resolution through structured problem-solving methods
Familiarity with environmental test standards such as MIL-STD-810, GEVS (GSFC-STD-7000), or equivalent aerospace qualification standards
Experience working in a cleanroom or controlled laboratory environment with flight or flight-like hardware
Strong written and verbal communication skills, with the ability to clearly document and present technical findings
Ability to work collaboratively in a cross-functional team environment
Must be a U.S. citizen or national, U.S. permanent resident (current Green Card holder), or lawfully admitted into the U.S. as a refugee or granted asylum.

Nice To Haves

Master's degree in Controls Engineering, Mechanical Engineering, Electrical Engineering, Mechatronics, or a related field
Experience developing tests, EGSE, and GSE for space-grade mechanisms such as deployment mechanisms, actuators, gimbals, Solar Array Drive Assemblies (SADAs), or precision pointing systems
Experience developing EGSE and test software for lander, spacecraft, or avionics-integrated systems
Experience developing test software in compliance with NASA NPR 7150.2D (NASA Software Engineering Requirements) or equivalent software assurance standards
Familiarity with motion control and power transfer systems, including brushless DC motors, slip rings, flex harnesses, and motor drive electronics
Familiarity with Radio Frequency testing fundamentals (e.g., Vector Network Analysis (VNA))
Experience with thermal vacuum (TVAC) testing and/or vibration/shock testing of flight hardware
Proficiency with data analysis tools such as MATLAB, Python, or equivalent scripting environments
Experience with test automation and scripting for automated test execution and data collection
Knowledge of AS9100 or ISO 9001 quality management systems and associated documentation practices
Familiarity with model-based systems engineering (MBSE) tools or requirements management platforms (e.g., DOORS, Jama)
Experience supporting test campaigns at external test facilities or customer sites
Prior experience in a space hardware development environment with exposure to full product lifecycle testing (development, qualification, and acceptance)

Responsibilities

Develop test strategies and plan, develop, and execute comprehensive test programs for space mechanisms in support of the Lunar MK-2 programs, including actuators, gearboxes, deployment mechanisms, motors, and precision motion control assemblies
Author, review, and maintain test plans, test procedures, and test reports in compliance with applicable standards and program requirements
Design, develop, and validate Electrical Ground Support Equipment (EGSE) to electrically interface with, power, command, stimulate, and measure mechanisms under test
Develop test software and automated test sequences (e.g., Python, LabVIEW) to command EGSE, orchestrate test execution, and collect, analyze, and report measurement data with real-time monitoring
Design, set up, and operate test fixtures, ground support equipment (GSE), and data acquisition systems to support electromechanical system testing
Conduct functional, performance, life, and environmental testing (vibration, thermal vacuum, shock, EMI/EMC) on flight and qualification hardware
Read, interpret, and develop electrical schematics, wiring diagrams, and interface control documents (ICDs) to support EGSE stand-up and troubleshooting of articles under test
Collect, reduce, and analyze test data; identify anomalies, root causes, and corrective actions; and communicate findings clearly to engineering and project teams
Collaborate closely with design, systems, and quality engineers to ensure test requirements are properly derived, allocated, and verified
Support test readiness reviews (TRRs), test anomaly investigations, and failure review boards (FRBs)
Maintain accurate test logs, configuration records, and traceability documentation in accordance with quality management system requirements
Operate and maintain test laboratory equipment, including motor controllers, torque sensors, encoders, load cells, and multi-channel data acquisition systems
Implement version control (Git) and software development best practices for test software supporting development and production test
Identify opportunities to improve test efficiency, repeatability, and automation; contribute to continuous improvement of test infrastructure and processes
Interface with customers, suppliers, and external test facilities as required to support program milestones
Perform other duties as assigned, including tasks or projects outside the primary scope of this role as needed to support evolving program, test, and business priorities