Technician, Automation Controls(B) OR (D)

Barry Callebaut•Saint Albans City, VT

About The Position

The Technician, Automation Controls is responsible for troubleshooting and leading efforts to identify whether problems originate in mechanical, electrical, or process-control computer systems. The role supports factory maintenance strategy and executes activities in accordance with factory and corporate standards, specifications, local codes, and regulations. The position works one of two overnight schedules: Sunday through Tuesday, 7:00 p.m. to 7:15 a.m., plus Wednesday, 7:00 p.m. to 1:15 a.m. (10% hourly shift differential); or Thursday, 1:00 a.m. to 7:15 a.m., plus Thursday through Saturday, 7:00 p.m. to 7:15 a.m. (20% hourly shift differential).

Requirements

  • At least 3 years of related automation experience with HMI, SCADA, PLCs, and general control system design.
  • In-depth knowledge of industrial automation systems, including HMI and SCADA systems, Allen-Bradley controls/controllers, Siemens systems, and PLCs.
  • Experience with Allen-Bradley PLCs (PLC5, SLC500, Microogix, ControlLogix, and CompactLogix), PanelView/PanelView Plus HMIs, and industrial communication networks such as Ethernet, Ethernet/IP, DeviceNet, and DH+.
  • Ability to lead a team and accomplish project goals effectively as needed.
  • Ability to multitask while maintaining attention to detail and deadlines.
  • Excellent verbal and written communication skills.
  • Team-oriented and collaborative.
  • Ability to stand on a concrete floor for long periods; bend, squat, stretch, and reach frequently; climb stairs often; and lift at least 50 pounds often.
  • Comfort working at heights and in a variety of weather conditions and facility temperatures.
  • Ability to work in noise levels that can exceed 0.85 decibels.

Nice To Haves

  • Associate degree in Electrical Engineering, Computer Engineering, or a related technical field.
  • Food-industry experience.
  • Siemens S7 experience.
  • Experience with FactoryTalk Suite, Wonderware Suite, and Visual Basic, C#, or Java.

Responsibilities

  • Observe all safety, sanitation, GMP, and HACCP requirements.
  • Perform routine diagnostic checks on automated systems, monitor them, isolate problems, and make repairs.
  • Configure, test, troubleshoot, and commission Allen-Bradley, ABB, and Siemens variable-frequency drives.
  • Configure, troubleshoot, and commission PLC- and HMI-based control systems, including making minor programming changes.
  • Direct and oversee maintenance of PLC and PC programs in coordination with Process Engineers, Project Engineers, Information Technology staff, and Production and Maintenance personnel.
  • Support development and design of future system installations.
  • Educate and guide mechanics in troubleshooting automated and electrical systems to prevent unnecessary downtime.
  • Apply knowledge of industrial power circuits, installation practices, OSHA safety practices, plant electrical criteria, standards, and company guidelines.
  • Install, maintain, troubleshoot, and calibrate instrumentation, including temperature and pressure sensors, level switches, valve actuators and positioners, and weighing systems.
  • Enforce PLC/HMI policies and procedures.
  • Document system modifications to maintain an accurate registry of changes.

Benefits

  • Competitive salary and comprehensive benefits package.
  • 12 paid holidays, generous PTO, and the employee's birthday off.
  • Workplace flexibility.
  • Opportunities for personal and professional growth and internal career development.
  • Workplace diversity and inclusion initiatives, including the Americas Women’s Forum and the Racial Equality Forum.
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