Technical Pattern Developer Sr

Exemplis•Buena Park, CA

1d•$93,671 - $140,507•Onsite

About The Position

We are seeking a hands-on and technically skilled Senior Technical Pattern Developer to support the end-to-end development of upholstered furniture products. As a key member of the Product Development team, you will lead in creating precise upholstery patterns and ensure a seamless transition from prototyping to production. This role requires expertise in pattern development, upholstery construction, and close collaboration with cross-functional teams, including Product Engineering, Manufacturing, and Design. Strong experience in patternmaking, upholstery fabrication, and Design for Manufacture (DFM) principles is essential for success. This is a senior individual contributor role with technical ownership of pattern development standards and approvals.

Requirements

5+ years of upholstery patternmaking & fabrication experience, including cut, molded, & over-molded foam applications
Hands-on experience with foam, muslin, vinyl, & other upholstery prototyping materials
Strong communication & collaboration skills with cross-functional & cross-cultural teams
Proven ability to develop & refine complex foam assemblies for consistency & manufacturability
Skilled in analyzing foam properties (compression, spring-back, adhesion) & applying insights to pattern design
Proficiency in industrial sewing machines, upholstery tools, & prototyping equipment
Advanced proficiency in at least one patternmaking software such as Optitex, Gerber AccuMark, Lectra, or ExactFlat
Experienced in developing upholstered products from concept through production launch
Ability to interpret sketches, CAD drawings, & 3D models into accurate production-ready patterns

Nice To Haves

Technical certification in Patternmaking or equivalent
Experience working with U.S.-based consumer product companies
Familiarity with 3D patterning & visualization software (CLO, Browzwear, NX Mastertrim)
Knowledge of North American manufacturing & rapid prototyping workflows, especially automotive trim
Adaptable, detail-oriented, & proactive in problem solving
Experience with cost reduction exercises
Bilingual proficiency in English & Spanish (verbal & written)

Responsibilities

Establish pattern development best practices, workflows, & documentation to ensure consistency & efficiency
Lead pattern development during product introduction to meet project goals, timelines, quality, ergonomics & aesthetic standards
Review preliminary product designs for feasibility & suggest DFM optimizations
Collaborate with Engineering & Design to refine foam shapes & densities for optimal fit, comfort, & manufacturability
Review & approve patterns for structural integrity, ergonomic performance & manufacturability
Interpret design/CAD into production-ready patterns
Use software to convert complex 3D surfaces into accurate 2D patterns and supporting sewing documentation
Oversee prototype builds & resolve pattern issues related to foam, seams, or fabric tension
Recommend product construction adjustments to improve fabric laydown & reduce variability
Create & maintain living documents to communicate prototyping challenges & suggestions for improvement
Serve as the key escalation point for pattern challenges, driving effective solutions & continuous improvement
Use digital patterning, nesting, & grading tools integrated with automated cutting systems
Identify cost & process optimization opportunities while maintaining product quality & aesthetics
Manage BOMs, revisions, & technical documentation through PLM/PDM systems
Create & maintain relevant upholstery & patternmaking standards