Systems Integration Engineer II
About The Position
Daimler Truck’s DETROIT Powertrain Test Center is seeking a highly motivated Controls Engineer to join our team. In this role, you will contribute as a key member of the engineering group responsible for end-to-end test systems integration, supporting powertrain, engine, and component test benches across both conventional diesel and emerging alternative propulsion technologies. You will be responsible for the management and upkeep of industrial control systems that support test bench infrastructure and equipment. This includes ensuring seamless integration with various test automation and data acquisition systems. The role also involves close collaboration with cross-functional teams within the test center and manufacturing plant to diagnose and resolve test bench downtime, with a focus on maximizing uptime and operational performance. Additionally, this position emphasizes proactively identifying and leading technology improvement initiatives, particularly in enhancing test field data observability to support more efficient and informed operations.
Requirements
- Bachelor of Science in Electrical Engineering, Computer Science Engineering, Mechatronic Engineering, Electrical Engineering Technology, or related fields (ABET Accredited University)
- Minimum 2 years of relevant experience within manufacturing or automotive testing industry
- Minimum 2 years of experience with systems design principles, controls and automation technology and methodologies
- 1+ years of experience working with high power circuits up to 480vac and low voltage control circuits
- 1+ years of experience working with fieldbus, industrial ethernet, and industrial IoT communication protocols (Profibus, Profinet, Ethernet/IP, OPC UA, IO-Link)
- 1+ years of experience with CAD software and electrical print packages (AutoCAD Electrical, EPlan Electric P8, Solidworks Electrical)
- 1+ years of experience with troubleshooting PLC driven equipment, identifying and solving root-cause of complex problems
- Demonstratable knowledge of Siemens PLC, HMI, and electrical hardware products
- Demonstratable knowledge of Siemens software (TIA Portal Suite, STEP 7, WinCC, Safety, Starter, PRONETA)
- Demonstratable knowledge of Siemens programming languages (LAD, FBD, SCL)
- Proficient in technical reports, written procedures, and documentation
- Strong analytical thinking, effective communication skills, capacity for teamwork and collaboration
Nice To Haves
- Experience working with Siemens SINAMICS G and S-series drive systems and large AC motors
- Experience working with additional industrial protocols (EtherCAT, Modbus, CAN, MQTT, BACnet/IP)
- Experience working with non-Siemens PLCs and industrial controller software and hardware (Beckoff TwinCAT, ABB Automation Builder, Alley-Bradley Studio 5000)
- Hands-on experience with control panel building
- Experience with SCADA systems and integrating Edge devices (Ignition, FactoryTalk, VTScada)
- Experience with Windows application programming (C#, Python, .NET), database management (MS SQL Server, InfluxDB) and dashboarding tools (Grafana)
Responsibilities
- Design, Implement, Support PLC and HMI control software and hardware across test benches, testing infrastructure, and various equipment; both existing and new projects
- Support variable frequency drives, provide technical assistance in troubleshooting and repairs
- Work with engineers, union technicians, and external suppliers on various systems across the test center including process HVAC, process media, safety detection systems, etc.
- Utilize structured problem-solving methods to identify root cause and integrate corrective actions into new or existing processes
- Manage test center operational technology network in alignment with Daimler Truck IT compliance and cyber security requirements
- Implement and support test center Operational Technology monitoring and interfaces for integration into higher level systems for data observability
- Research and apply new industry controls technology and methodology to existing systems and processes with the goal of optimizing operational efficiency
- Create, implement, and maintain controls documentation, including electrical schematics, system design diagrams, safety/control matrices, equipment specifications and operating manuals
- Interface with other control engineers within Daimler Truck including manufacturing environment to ensure controls technology and methodology commonization across the organization
- Lead cross-functional activities including daily support tasks and test center infrastructure projects
Benefits
- annual bonus program
- 401k company contribution with company match up to 6% as well as non-elective company contribution of 3 - 7% depending on age
- starting at 4 weeks paid vacation
- 13+ calendar holidays
- 8 weeks paid parental leave
- employee assistance program
- comprehensive healthcare plans and wellness programs
- onsite fitness (at some locations)
- tuition assistance and volunteer paid time off
- short-term and long-term disability plans
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What This Job Offers
Job Type
Full-time
Career Level
Mid Level
