Staff Mechanical Design Engineer
Intuitive•Sunnyvale, CA
•$163,800 - $277,300•Onsite
About The Position
Contribute technical expertise to the design and development of manufacturing equipment for the Multiport Accessories Process Engineering organization, with a focus on high-volume automation. The role is responsible for equipment development from initial concept and detailed mechanical design through fabrication, testing, qualification, and release to production. This includes designing proprietary in-house equipment and evaluating external automation suppliers, defining detailed equipment specifications, and providing technical oversight to OEMs. Success requires strong mechanical design fundamentals, sound engineering judgment, cross-functional coordination, and effective decision-making in a fast-paced environment with time constraints and incomplete information.
Requirements
- Experience with high-volume automation lines.
- Fundamental understanding of process engineering, equipment, testing, and the manufacturing environment.
- Self-starter attitude and comfort in a hands-on environment, with the ability to work with other engineers to influence product design and improve reliability.
- Demonstrated experience designing and releasing manufacturing equipment or complex automated systems into production.
- Proficiency in 3D CAD and engineering drawing development.
- Strong understanding of mechanical design, mechanism development, GD&T, tolerance analysis, material selection, and manufacturing processes.
- Ability to integrate mechatronic components such as robotics, sensors, motors, pneumatics, motion control, and machine vision systems.
- Experience developing equipment requirements and detailed technical specifications for automation OEMs or system integrators.
- Experience reviewing supplier concepts, designs, drawings, component selections, and equipment acceptance plans.
- Experience with equipment qualification, process validation, and regulated quality systems.
- Strong analytical, troubleshooting, project execution, and technical documentation skills.
- Excellent written and verbal communication skills.
- Self-motivated, able to take initiative, and effective in a multidisciplinary team environment.
- BS/MS degree in Mechanical Engineering or a related engineering discipline.
- Minimum of eight years of relevant experience developing manufacturing equipment or automation systems.
- Direct experience in medical device manufacturing.
- Staff-level consideration requires additional technical depth and demonstrated leadership of complex equipment or automation projects.
Nice To Haves
- SolidWorks experience.
- Experience in an ISO 13485-regulated medical device manufacturing environment.
- Experience designing equipment for high-volume assembly of medical devices or precision products.
- Experience managing internally designed equipment and externally sourced turnkey automation systems.
- Experience with OEM selection, technical bid evaluation, design reviews, factory acceptance testing, site acceptance testing, and production qualification.
- Familiarity with design controls, risk management, engineering change control, and equipment validation.
- Experience with Windchill and Agile product lifecycle management systems.
- Experience mentoring engineers or establishing equipment design standards and engineering best practices.
Responsibilities
- Design and develop in-house manufacturing equipment, automation systems, tooling, and fixtures from concept through production release.
- Translate manufacturing process needs into equipment requirements, specifications, and acceptance criteria.
- Create 3D models, engineering drawings, tolerance analyses, bills of material, and supporting technical documentation.
- Integrate mechanical designs with robotics, sensors, motors, pneumatics, motion control, machine vision, and safety systems.
- Evaluate and select OEMs and system integrators based on technical capabilities and project requirements.
- Develop specifications for externally sourced automation equipment and provide technical oversight through design, build, testing, installation, and qualification.
- Lead equipment design reviews, risk assessments, troubleshooting, and technical problem-solving activities.
- Guide equipment projects through design control, engineering change, qualification, and release processes.
- Develop equipment testing strategies, acceptance criteria, qualification protocols, maintenance requirements, and calibration procedures.
- Apply Cpk, Gauge R&R, tolerance analysis, and other statistical and quality tools to improve equipment capability and reliability.
- Provide equipment-related technical support for production operations, continuous improvement, capacity expansion, and equipment lifecycle management.
- Provide technical guidance and mentorship to engineers, technicians, and cross-functional project team members.
Benefits
- Market-competitive compensation package including base pay, incentives, benefits, and equity.
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What This Job Offers
Job Type
Full-time
Career Level
Senior
