Staff Mechanical Design Engineer - Instruments

Intuitive•Sunnyvale, CA

About The Position

At Intuitive, we believe that minimally invasive care is life-enhancing care. By combining ingenuity and intelligent technology, we expand the potential of physicians to heal without constraints. We are looking for a team member with exceptional character who has the capacity to simplify complex problems and the energy to deliver solutions urgently to our patients. The Mechanical Design Engineer is responsible for leading the design process. They shall do so by developing, testing, documenting, verifying, and validating new product designs, as well as improving existing designs, with a Patient-First mentality towards furthering the frontier of surgery.

Requirements

Minimum 12 years of experience with Bachelors degree or minimum 8 years of experience with Masters degree and mechanical engineering experience
An exceptional team player who values collaboration and personal project ownership
A passion for creating robust and reliable products as part of a cross functional team
Proficiency using CAD to design and document mechanisms; SolidWorks preferred
Mechanical design and analysis skills, including statics, Finite Element Analysis (FEA - computational) materials and stress analysis, Material selection.
Strong communication and documentation skills required
Demonstrated knowledge of component manufacturing processes (including injection molding, machining, MIM, heat treatment)
Experience with designing hardware products in a regulated industry for mission critical applications is desired, comfort with concepts of design input, design output, traceability, and risk analysis
BSME required

Nice To Haves

Experience with small mechanism design, plastics, and/or reuseable and/or disposable medical products are a strong plus
MSME preferred
An excitement to learn and get to the bottom of challenging technical problems
Familiarity with cleaning and sterilization processes and designing for sterilization
Comfortable operating machine shop, measurement and test equipment
Medical product experience is desirable but not required

Responsibilities

Drive Design efforts to optimize performance, manufacturability and reliability of existing and future Da Vinci SP instruments.
Work and lead the design cross-functionally with Manufacturing Engineers, Systems Engineers, Systems Analysts, Clinical Development engineers, Supplier Engineers
Maintain awareness of customer needs and requirements – develop new device concepts as well as continuously improving existing designs to meet those needs.
Identify and Quantify Design Risks through Failure Modes and Effects Analysis (FMEA)
Create product, functional, and design specifications
Analyze and test product designs
Develop vendors to manufacture components
Develop initial fixtures and processes to assemble components
Participate in clinical labs with appropriate surgical models (Cadaver, Animal, Tissue Analogs)
Develop product assembly instructions in conjunction with Manufacturing
Develop and perform component verification testing and product validation testing
Support production of final product by troubleshooting process and component problems
Provide engineering support to Manufacturing, Materials, Test Engineering, and Service to facilitate transfer of designs.
Develop Design History Files per FDA requirements
Investigate and establish root cause of both latent and emerging design, manufacturing or material defects
Develop, implement, test and document solutions for these opportunities according to corporate standard and departmental operating procedures