Staff Manufacturing Engineer

ExoTerra Resource, LLC•Littleton, CO

2h•$135,000 - $160,000

About The Position

The Staff Manufacturing Engineer serves as a technical leader and manufacturing authority responsible for enabling scalable, high-rate production of space hardware across multiple programs. This role drives manufacturing strategy, production readiness, and process excellence while ensuring products meet stringent aerospace quality and reliability standards. This position requires deep expertise in production system design, Assembly Integration & Test (AI&T), and cross-functional leadership, with a strong focus on transitioning complex hardware from development into repeatable, high-volume manufacturing.

Requirements

Bachelor’s degree in Mechanical, Manufacturing, Aerospace Engineering, or related field
8-15 years of experience in manufacturing engineering, with significant experience in high-reliability or aerospace/space hardware production
Demonstrated success scaling products from development into high-rate production
Deep expertise in AI&T, DFM/DFA/DFT, and production system design
Extensive experience with non-conformance resolution and root cause methodologies
Strong familiarity with AS9100, GD&T, and aerospace quality standards
U.S. citizen, lawful permanent resident of the U.S., protected individual as defined by 8 U.S.C. 1324b(a)(3), or eligible to obtain the required authorizations from the U.S. Department of State.

Nice To Haves

Excellent verbal and written communication skills
Experience with Spacecraft Fabrication and Test
Experience with non-conformance resolution
Experience with manufacturing process development
Experience with Programming

Responsibilities

Serve as the end-to-end manufacturing owner for complex parts, assemblies, and products across multiple programs
Define and implement manufacturing strategies to support high-rate production, cost targets, and delivery schedules
Drive production scalability, capacity planning, and line balancing to meet increasing build rates
Lead the planning, development, and execution of Assembly, Integration & Test (AI&T) activities, including mechanical systems and module-level testing
Establish standardized integration and test methodologies to improve repeatability, efficiency, and throughput
Provide authoritative manufacturing input during design phases and formal reviews (PDR, CDR, MRR, TRR)
Drive DFM/DFA/DFT initiatives, influencing design decisions to optimize producibility, cost, and performance
Approve and sign off on engineering drawings and configurations for manufacturing readiness
Architect and implement robust manufacturing processes, including tooling, fixtures, and automation solutions
Lead continuous improvement initiatives leveraging Lean, Six Sigma, and advanced manufacturing techniques
Establish and monitor key performance indicators (KPIs) such as yield, cycle time, OEE, and first-pass yield (FPY)
Lead and participate in non-conformance investigations (NCR), driving root cause analysis (RCA) and corrective actions
Serve as a senior member of the Material Review Board (MRB), setting disposition strategies and quality standards
Ensure full compliance with customer, regulatory, and aerospace quality requirements
Oversee the development and approval of manufacturing plans, travelers, SOPs, and control documentation
Ensure complete and accurate data capture, traceability, and configuration control in all production documentation
Provide hands-on leadership on the production floor, resolving complex build issues and removing barriers to execution
Oversee manufacturing orders (MOs) and ensure alignment between production, engineering, and quality teams
Partner with Procurement and Supply Chain to ensure material availability aligns with production demand
Oversee inventory planning, tracking, inspection, and verification processes for production readiness
Manage risks related to material shortages, supplier performance, and lead times
Mentor and develop engineers and technicians, elevating team capability and manufacturing discipline
Set technical direction and best practices for manufacturing engineering across programs
Act as a go-to subject matter expert (SME) for complex manufacturing challenges