Staff Engineer, Quality

Coherent Corp.•Newark, DE

3d•$70,840 - $115,995•Onsite

About The Position

This role partners with Manufacturing, Process Engineering, and R&D teams to improve product quality, process capability, and manufacturing performance. The position requires significant time on the manufacturing floor to investigate quality issues, observe processes, and identify improvement opportunities. The Staff Engineer will develop and implement Statistical Process Control (SPC) methods, lead root cause investigations, conduct process capability studies, and develop PFMEA, Control Plans, and risk mitigation strategies. Additionally, the role involves developing sampling plans, supporting material qualification, evaluating powder characteristics, improving inspection methods, supporting supplier quality, and analyzing quality data for leadership communication. Participation in new product introduction and supporting the Quality Management System are also key responsibilities.

Requirements

Bachelor's Degree in Engineering, Quality Engineering, Materials Science, Mechanical Engineering, Chemical Engineering, Manufacturing Engineering, or related technical field
Minimum 5 years of Quality Engineering experience within a manufacturing environment
Experience applying SPC, Process Capability Analysis, FMEA, and Six Sigma methodologies
Experience leading root cause investigations and implementing corrective actions
Experience working with manufacturing teams in a production environment
Experience interacting with suppliers and managing supplier quality issues
Strong understanding of quality engineering principles and methodologies
Working knowledge of SPC, DOE, process capability analysis, sampling plans, and statistical methods
Strong problem-solving and root cause analysis skills
Ability to effectively interpret and analyze technical data
Strong understanding of process control and risk management concepts
Ability to challenge assumptions and influence decisions through data and technical reasoning
Excellent communication and interpersonal skills
Demonstrated ability to achieve results independently and within cross-functional teams
Strong organizational skills and ability to manage multiple priorities
Experience with quality management systems and ISO-based manufacturing environments
Proficiency with Microsoft Office and quality data analysis tools
Ability to build effective relationships with operators, supervisors, engineers, suppliers, and customers

Nice To Haves

Experience with powder materials, advanced ceramics, thermal processing, or advanced manufacturing technologies
Experience with incoming material qualification and supplier development
Experience with Measurement Systems Analysis (MSA)
Experience developing sampling plans and inspection strategies
Experience supporting process transfers and manufacturing scale-up activities
CQE certification
Six Sigma Green Belt or Black Belt certification

Responsibilities

Partner with Manufacturing, Process Engineering, and R&D teams to improve product quality, process capability, and manufacturing performance
Spend significant time on the manufacturing floor investigating quality issues, observing processes, and identifying opportunities for improvement
Develop and implement Statistical Process Control (SPC) methods and process monitoring strategies
Lead root cause investigations and implement sustainable corrective and preventive actions
Conduct process capability studies and utilize statistical tools to improve process performance
Develop and maintain Process Failure Mode and Effects Analyses (PFMEA), Control Plans, and risk mitigation strategies
Develop statistically sound sampling plans for incoming materials, in-process inspections, and finished products
Support qualification, inspection, and acceptance activities for Thermadite raw materials and powders
Evaluate powder characteristics including TPD, particle geometry, morphology, and other critical material attributes
Develop and improve inspection methods, measurement systems, and metrology techniques
Support incoming material qualification and supplier approval activities
Work directly with suppliers to improve material quality, resolve quality issues, and implement corrective actions
Conduct supplier audits and supplier quality assessments as required
Support customer quality activities including corrective actions, complaint investigations, and customer communications
Analyze quality data and communicate trends, risks, and improvement opportunities to leadership and cross-functional teams
Participate in new product introduction, process transfer, and manufacturing scale-up activities
Support and maintain the Quality Management System in accordance with applicable standards and procedures