Staff Engineer, Electromechanical Systems Advance Manufacturing (R5184)

Shield AI • Dallas, TX

4h • $120,000 - $190,000

About The Position

We are seeking a Staff Electromechanical Systems Advance Manufacturing Engineer to support the manufacturing and integration of complex motion-control and mechanically actuated systems across advanced aerospace and defense platforms. This role focuses on electromechanical assemblies involving actuators, hydraulics, pneumatics, motors, pumps, and integrated mechanical/electrical subsystems. The ideal candidate thrives in fast-paced production environments and has experience developing robust manufacturing processes for highly integrated systems.

Requirements

• 7+ years of manufacturing engineering experience in electromechanical systems
• Bachelor’s degree in Mechanical Engineering, Manufacturing Engineering, Mechatronics, or related field
• Experience in prototype manufacturing in a startup or rapid-growth environment.
• Experience with: Actuators and motion systems, Hydraulics and pneumatics, Mechanical/electrical integration, Precision mechanical assemblies
• Demonstrated ability to work in a fast-paced, high-pressure environment and adapt to changing priorities.
• Knowledge of manufacturing process development and production scaling
• Strong understanding of DFM/DFA principles
• Experience with root cause analysis and corrective action methodologies

Nice To Haves

• Aerospace, defense, robotics, or automotive industry experience
• Experience with servo systems and motor control assemblies
• Knowledge of GD&T and mechanical inspection methods
• Familiarity with lean manufacturing and production optimization
• Experience with ERP/MES systems and manufacturing data analysis
• Strong project management skills, including experience managing multiple priorities and deadlines
• Knowledge of quality standards, such as AS9100 or ISO 9001
• Proficiency in CAD software

Responsibilities

• Lead manufacturing engineering efforts for electromechanical subsystems and assemblies
• Develop and optimize manufacturing processes, tooling, work instructions, and production flows for: Actuators, Motors and drives, Hydraulic systems, Pneumatic systems, Pumps and fluid systems, Powertrain components, Motion-control assemblies
• Partner with design engineering to improve manufacturability, reliability, testability, and producibility
• Drive root cause investigations and corrective actions for electromechanical manufacturing issues
• Develop work instructions, quality standards, and inspection methods
• Support supplier qualification, process validation, and production readiness reviews
• Lead DFM/DFA reviews and transition new products into manufacturing
• Support system integration, validation, and troubleshooting activities
• Define manufacturing standards, process controls, and acceptance criteria
• Support failure analysis and reliability improvement initiatives
• Collaborate with production, quality, supply chain, and test engineering teams
• Mentor junior manufacturing engineers

Benefits

• Pay within range listed + Bonus + Benefits + Equity (for full-time regular employees)
• Pay within range listed above + temporary benefits package (applicable after 60 days of employment) (for temporary employees)

What This Job Offers

• Job Type: Full-time
• Career Level: Senior