Sr Staff Metrology & Measurement Engineer

ZT Systems•Georgetown, TX

About The Position

The Sr Staff Metrology & Measurement Engineer will architect a metrology-driven inspection and data analytics function for hyperscale server and rack integration. The Sr Staff Metrology & Measurement Engineer assist in design and operationalize a greenfield IQC lab, establish advanced measurement systems and analytics frameworks, from liquid cooling hardware to high-speed interconnects against print specifications and CTQ requirements before release to production.

Requirements

Advanced degree in Engineering, Computer Science, Data Science, or a related field.
8+ years in incoming inspection, supplier quality, or metrology leadership in high-volume, high-complexity industries.
Demonstrated expertise in statistical and analytical methods such as regression analysis, correlation analysis, DOE, SPC, PFMEA, Gauge R&R, and commonality studies using software tools such as Minitab, JMP, etc.
Strong expertise in dimensional measurement (GD&T, CMM), leak/flow validation, and/or electrical signal integrity testing.
Experience managing incoming inspection processes within EMS/ODM environments or similarly complex supply chains.
Proven success in building and managing inspection labs, including equipment qualification, calibration systems, and documentation.
Deep knowledge of SPC, GR&R, ISO/TL9000, and advanced supplier quality methods.
Deep & Wide working knowledge and use of SPC tools (Minitab/JMP) and regression/correlation analysis and SPC analytics.
Cross-industry backgrounds encouraged (automotive, aerospace, consumer electronics, medical devices, telecom, semiconductor equipment, EMS/ODM).
Experience with liquid cooling and/or high-speed interconnects a plus; strong metrology and inspection background required.
Six Sigma Green Belt.

Nice To Haves

Exposure to or knowledge of AI/ML toolsets for statistical problem solving, predictive analytics, or anomaly detection.
Six Sigma Black Belt
MBA or exposure to business, finance or economics is advantageous.

Responsibilities

Contribute to transformation initiatives, helping set new standards for how ZT approaches manufacturing risk analysis, quality, and continuous improvement.
Define and implement new systems, processes, or frameworks that support the smart factory vision, including automation, metrology, advanced inspection and testing, and predictive analytics.
Leverage deep, data-rich environments and tools to generate insights that improve yield, reliability, and throughput.
Collaborate across design, quality, manufacturing, test, and supplier engineering to drive solutions that integrate seamlessly into production.
Apply advanced statistical and analytical methods to identify, quantify, and control risk in complex manufacturing environments.
Translate DFM and PFMEA outputs into actionable process controls, ensuring proactive prevention of variation rather than reactive correction.
Define and implement the Incoming Quality Lab framework, including inspection methods, equipment strategy, calibration systems, and SOPs.
Select, qualify, and maintain advanced metrology and test systems (CMM/OMM, cable and signal integrity analyzers etc).
Manage calibration programs and maintain compliance with ISO and customer quality standards.
Establish and enforce inspection standards and CTQs directly tied to system performance and reliability.
Deploy advanced sampling strategies, SPC controls, Cp/Cpk, GR&R, and integrate Minitab/JMP analytics into daily operations.
Apply large-scale data analytics to supplier Track-and-Trace datasets, enabling predictive insights and real-time defect containment.
Define and maintain dashboards for defect trends, supplier performance, and yield bridges.
Collaborate with SQE teams to develop AI-assisted analytics tools linking supplier OQC to factory IQC datasets.
Build deep traceability systems and lead supplier trend analysis to facilitate closed-loop corrective action and predictive component analytics.
Execute supplier readiness-to-IQC correlation and MSA capability studies; communicate results throughout the supply chain.
Drive proactive engagement with suppliers (SQE) and internal manufacturing quality teams (MQE) to ensure supply continuity at scale.
Drive defect prevention through structured inspection processes, escalation protocols, and supplier feedback loops (MSA/GR&R correlation capability studies).
Partner with strategic partners and customer engineering to ensure specifications are measurable and inspectable.
Collaborate with Supply Chain and Manufacturing Quality to align incoming inspection readiness with production ramps.
Present IQC performance, readiness, and improvement actions to executive leadership.

Benefits

Competitive base salary
Performance-based annual bonus eligibility
401(k) retirement savings plan
Tuition reimbursement for eligible education programs
Comprehensive medical, dental, and vision coverage with access to leading providers
Mental health resources and employee wellness support programs
Company-paid life and disability insurance
Paid time off (PTO) and company-paid holidays
Parental leave and family care support programs
Structured training programs and on-the-job learning opportunities
Matching gifts and volunteer programs to support causes you care about