Sr. R&D Engineer/Scientist

StraumannMontreal, QC
Onsite

About The Position

At Bay Materials, we develop the next generation of polymer technologies behind ClearCorrect, one of the world's leading clear aligner brands. We're looking for a Senior R&D Engineer to help bridge innovative material development with scalable manufacturing processes. This is a highly hands-on role for someone who enjoys solving complex engineering challenges around polymer processing, melt behavior, extrusion, and material performance. Working closely with scientists, manufacturing teams, and external partners, you'll play a key role in developing and commercializing advanced materials for dental and orthodontic applications.

Requirements

  • Master's or PhD in Polymer Science, Materials Science, Chemical Engineering, or a related discipline.
  • Experience with polymer processing, melt behavior, extrusion, compounding, or thermoforming.
  • Strong understanding of polymer physics and structure–property relationships.
  • Experience scaling processes from lab to manufacturing.
  • Advanced English proficiency is required, as this is a global role involving regular collaboration and communication with international stakeholders.

Nice To Haves

  • Medical device experience is a plus.

Responsibilities

  • Lead polymer processing and process development activities, with a strong focus on melt processing and scale-up.
  • Optimize polymer formulations, compounding, extrusion, and thermoforming processes.
  • Investigate the relationship between processing conditions, polymer physics, and product performance.
  • Support product development from concept through commercialization in a regulated medical device environment.
  • Collaborate with R&D, Manufacturing, Quality, and external partners to develop robust, scalable solutions.

Benefits

  • This is an opportunity to work on technologies that directly impact millions of orthodontic patients worldwide.
  • You'll join a collaborative, innovation-driven R&D team where you'll have the opportunity to solve challenging engineering problems and help bring next-generation polymer technologies from concept to commercialization.
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