Sr Project Engineer - Systems

Rehlko•Sheboygan, WI

1d•$89,800 - $114,100•Hybrid

About The Position

The Sr. Project Engineer – Systems, PS leads the development, integration, and validation of generator control systems, driving electrical system architecture design, controller schematics, and system-level performance requirements. This role serves as a technical leader responsible for defining control strategies, guiding system design decisions, and ensuring successful execution of complex engineering projects. The Sr. Project Engineer – Systems, PS collaborates across engineering disciplines, manufacturing, product management, quality, and suppliers to develop innovative controls solutions. The role is responsible for identifying and resolving system-level issues, leading technical risk assessments, and providing mentorship to junior engineers. The Sr. Project Engineer – Systems, PS serves as a subject matter expert in controls technologies and generator applications while influencing product roadmaps and supporting strategic technology development initiatives.

Requirements

Bachelor's degree in Electrical Engineering or Computer Engineering from an ABET-accredited program with a Minimum of 6+ years of relevant electrical, controls, or power systems engineering experience.
A Master’s degree in Electrical Engineering or Computer Engineering from an ABET-accredited program with a Minimum of 2+ years of relevant electrical, controls, or power systems engineering experience may be considered as an alternative to work experience
PhD in Electrical Engineering or Computer Engineering from an ABET-accredited program may be considered as an alternative to work experience
Demonstrated experience leading complex engineering projects and cross-functional teams
Strong programming experience in C, C++, or similar high-level programming languages
Strong proficiency with MATLAB and Simulink
Experience developing and validating embedded control systems
Excellent verbal and written communication skills
Proven ability to manage multiple technical projects with minimal supervision

Nice To Haves

Experience with generator controls, power generation systems, microgrid systems, or distributed energy resources
Strong experience with PSPICE, OrCAD, or equivalent design tools
PLC programming experience
Understanding of Agile and Waterfall product development methodologies
Experience leading DFMEA, PFMEA, system FMEA, and risk management activities
Experience with model-based controls development
Experience supporting field issue investigations and customer-facing technical discussions
Knowledge of cybersecurity considerations for industrial controls systems
Advanced analytical and problem-solving capabilities
Strong systems-thinking mindset with the ability to evaluate interactions across multiple engineering disciplines
Excellent leadership and mentoring capabilities
Strong communication and presentation skills with technical and non-technical audiences
Ability to influence stakeholders and drive technical alignment
High attention to detail with strong engineering judgment
Strong project planning and execution skills
Deep understanding of power systems concepts including wiring, grounding, paralleling, load management, grid interaction, and protection systems
Experience with communication protocols such as Modbus, CAN, I²C, SPI, Ethernet/IP, and J1939
Strong understanding of industry standards, regulatory requirements, and engineering best practices
Customer-focused mindset with a commitment to quality, reliability, and continuous improvement

Responsibilities

Leading the development and implementation of advanced controls technologies and algorithms
Owning system-level requirements, architecture, and controller design specifications
Driving resolution of complex technical issues across generator systems
Serving as a technical leader and mentor for project engineers and early-career engineers
Providing technical direction for current and future product development initiatives
Influencing engineering standards, best practices, and development processes
Lead the development, analysis, and documentation of electrical system architectures for generator control systems
Define and manage system-level requirements and specifications to ensure successful product execution
Lead development and review of generator controller electrical schematics and integration strategies
Develop and own electronic controls system performance requirements and validation plans
Provide technical leadership for current and next-generation controls and power systems projects
Lead cross-functional technical teams through system risk assessments, design reviews, and issue resolution activities
Drive root cause investigation and resolution of complex generator system performance issues
Make critical technical decisions balancing performance, reliability, manufacturability, cost, and schedule considerations
Provide technical leadership during customer interactions, supplier engagements, and field issue investigations
Mentor and coach project engineers and junior engineers in controls engineering, system design, and engineering best practices
Support strategic technology roadmaps and continuous improvement initiatives
Lead special technical projects and advanced development efforts as required