Sr. Process Engineer, Delivery

Johnson Controls • Burlington, MA

2d • $110,000 - $135,000 • Hybrid

About The Position

Johnson Controls is a global leader in smart, healthy, and sustainable buildings. Their mission is to reimagine the performance of buildings to serve people, places, and the planet. This role is for a Sr. Process Engineer, Delivery who will work on engineering efforts enabling the delivery of high-performance, high-quality parts to JCI’s customers ahead of schedule. The primary objective is to provide process expertise throughout production, ensuring that thermal management solutions meet exacting standards through rigorous process tuning and hands-on problem-solving. The company utilizes advanced thermal management components enabled by its Stack Forging™ process, which creates single-piece, leak-tight metal parts with complex internal microgeometries for stronger cooling performance, lower pressure drop, and high reliability. This role generally requires 4 days onsite per week.

Requirements

• A Bachelor’s degree in engineering with 5–7 years of professional experience, or a PhD with 3+ years of experience.
• Previous work experience with at least one of the following: laser cutting, metallurgy, or statistical data analysis.
• Experience with manufacturing methods such as casting, machining, sheet metal forming or brazing
• A proven track record of "making it" happen in complex hardware environments; you have demonstrated resilience and a commitment to getting solutions out the door.
• Strong ability to articulate technical trade-offs and project status to both internal teams and external customers.
• Familiar with CAD (preferably Onshape), and proficiency with Python for data analysis.

Nice To Haves

• Previous experience working in a fast-paced, high-growth environment.
• Previous experience in a mass-production or high-volume environment.

Responsibilities

• Contribute across the process of Stack Forging, including laser cutting, metal-metal bonding, surface characterization/preparation, complex part geometry design, data and computational analysis, and material property optimization in the support of existing customer projects
• When things don’t go as expected, you figure out why. You quickly dive deep into the issue, collect critical data, and determine the root cause.
• Your workspace will extend beyond your desk to the Production floor, where you will provide the production team with insight and expertise to ensure high-quality throughput.
• Spearhead the integration of new solutions and processes into active customer projects, ensuring they are ready for delivery.
• Act as the voice of the production floor for the broader engineering organization, identify long-term process improvements and testing capabilities required for effective delivery.

Benefits

• Competitive salary
• Paid vacation/holidays/sick time
• Comprehensive benefits package including 401K, medical, dental, and vision care.
• On-the-job/cross-training opportunities
• Encouraging and collaborative team environment
• Dedication to safety through our Zero Harm policy
• Competitive Bonus plan

What This Job Offers

• Job Type: Full-time
• Career Level: Senior