Sr. Process Control Engineer

Capstone Mining•Miami, AZ

1d•Hybrid

About The Position

The Senior Process Control Engineer is responsible for the design, implementation, optimization, and support of process control and automation systems across concentrator operations. This role provides engineering support throughout the project lifecycle, from conceptual design and system development through commissioning and startup, ensuring reliable, safe, and efficient operation of plant control systems. Working closely with Operations, Maintenance, Engineering, and Control Room personnel, the Senior Process Control Engineer serves as the technical lead for process automation, control strategies, and industrial network infrastructure. The role drives continuous improvement initiatives, develops advanced process control solutions, and ensures control systems support safe, reliable, and efficient plant performance.

Requirements

Bachelor’s degree in Electrical Engineering, Mining Engineering, Metallurgical Engineering, Chemical Engineering, Civil Engineering, or a related engineering discipline.
Minimum eight (8) years of experience designing, implementing, and supporting industrial control systems within mining or heavy industrial operations.
Minimum eight (8) years of experience with the design and safe installation of process control systems in mining environments.
Strong knowledge of Allen-Bradley PLC platforms, GE control systems, Wonderware, and Wonderware Historian.
Experience programming and supporting PLC, HMI, SCADA, and industrial control systems.
Experience with concentrator processes, including crushing, milling, flotation, and filtration operations.
Strong understanding of industrial networking, wireless communication systems, and cybersecurity fundamentals for process control environments.
Ability to develop process control architectures and automation strategies based on operational requirements.
Ability to develop advanced control algorithms and determine appropriate application of advanced versus conventional control strategies.
Experience developing technical standards, implementation guidelines, and engineering documentation.
Experience developing project cost estimates, scopes of work, and project schedules.
Proficiency with Microsoft Office applications, including Outlook, Excel, Word, and PowerPoint.
Strong troubleshooting, analytical, and problem-solving skills.
Strong interpersonal, communication, and leadership skills.
Valid driver's license or ability to obtain a valid Arizona driver's license.
Ability to read, write, speak, and understand English.

Responsibilities

Promote a strong safety culture and ensure compliance with MSHA regulations, site safety standards, and company policies.
Support safe work practices by verifying employees and contractors are properly trained, qualified, and following established procedures.
Design, develop, modify, and maintain Programmable Logic Controller (PLC), Human Machine Interface (HMI), and Supervisory Control and Data Acquisition (SCADA) applications supporting concentrator operations.
Develop control strategies for crushing, milling, flotation, and other mineral processing systems to improve reliability, efficiency, and production performance.
Develop and implement advanced control algorithms and determine the appropriate application of advanced versus conventional control strategies.
Develop equipment control modules, control philosophies, technical standards, engineering documentation, and implementation guidelines using industry best practices.
Design and maintain process control system architecture, including industrial networks, wireless communications, firewalls, and supporting infrastructure.
Evaluate emerging automation technologies and develop long-term technology roadmaps to support future operational requirements.
Develop project scopes, cost estimates, schedules, and technical specifications for capital and operating projects.
Provide engineering support during project planning, installation, commissioning, startup, and system optimization activities.
Diagnose and resolve process control, automation, and network issues while supporting continuous improvement initiatives throughout plant operations.
Provide technical guidance and mentoring to Control Room Technicians and plant personnel on process control systems and automation technologies.
Work closely with Operations, Maintenance, Engineering, and contractors to improve plant reliability, equipment performance, and operational efficiency.
Perform other duties as assigned.

Benefits

401(k) Savings Plan – Eligible from day one. Employees may contribute up to 90% of eligible earnings, subject to IRS limits, with a dollar-for-dollar company match up to 6%, fully vested immediately.
Retirement Boost – The company contributes 8.5% of eligible earnings, increasing to 14.2% after the employee reaches the applicable Social Security wage base limit, with 100% immediate vesting.
Employee Share Purchase Plan – After three months, contribute 2% to 7% of your salary (max $5,000/year) to buy company shares, with a 50% company match, fully vested upon grant.
Annual Short Term Incentive Bonus
4-day, 10-hour work schedule (schedules may vary depending on position)
Affordable Medical, Dental, and Vision benefits (effective on start date), including Telehealth options and additional supplemental insurances
Disability and Life Insurance (effective on start date)
Paid time-off, including vacation, holidays, sick leave, and parental leave
Employee Assistance Program
Internal progression opportunities
Tuition reimbursement
Discounted insurance plans for pets, automobiles and homes
Relocation assistance available, with additional funds provided to cover tax liabilities