Sr Mechanical Engineer

States Manufacturing Corporation•Dayton, MN

About The Position

The Senior Mechanical Engineer leads the design and development of complex E House structures for switchgear and related support equipment. This role focuses on structural integrity, thermal performance, manufacturability, and cost optimization of E House designs, including consideration of environmental and seismic requirements. The position provides technical leadership across cross-functional teams and drives continuous improvement in design standards, processes, and product performance.

Requirements

Bachelor’s degree in Mechanical Engineering
7+ years of experience in mechanical design of E House systems, enclosure systems, or similar large fabricated structures
Demonstrated experience leading projects and delivering designs into production
Strong expertise in structural design of large assemblies or enclosures and welded and fabricated structures
Experience considering environmental and seismic design requirements
Experience in a leadership role (project or team lead)
Proficiency in CAD tools (e.g., SolidWorks, Creo, or similar)

Nice To Haves

Professional Engineer (PE) license strongly preferred
Master’s degree in Mechanical Engineering or related field
Experience with complex, configurable, or custom-engineered products
Background in manufacturing engineering or production support
Experience supporting application engineering or sales functions

Responsibilities

Lead the design and development of E House structures and associated mechanical assemblies
Ensure designs meet structural, thermal, environmental, and seismic requirements
Drive design-for-manufacturability (DFM) and design-for-assembly (DFA) to reduce fabrication complexity and assembly time
Serve as the technical authority for E House-related design decisions and risk mitigation
Apply advanced structural design principles to E House structures, including: Framed structures and load-bearing systems Sheet metal and panelized assemblies Mounting, lifting, transportation, and anchoring systems
Incorporate seismic design considerations, including load paths, anchoring, and structural reinforcement where required
Perform or interpret analyses such as: Structural/deflection analysis Thermal performance evaluations Load, transport, vibration, and seismic force considerations
Validate designs through testing and simulation to ensure performance under real-world conditions
Design E House structures optimized for fabrication processes such as: Structural fabrication and welding Panel fabrication and integration Finishing and assembly processes
Integrate advanced manufacturing techniques, including automated fabrication and robotics where applicable
Lead cost reduction and value engineering efforts without compromising performance or quality
Partner with manufacturing to improve production efficiency and reduce variability
Develop and maintain E House design standards, best practices, and component libraries
Lead Lean design initiatives and cross-site collaboration to standardize and improve design approaches
Drive continuous improvement in engineering processes, tools, and workflows
Work closely with mechanical engineering, electrical engineering, manufacturing, supply chain, and quality teams to resolve complex design challenges
Support application engineering and Sales with E House configurations, scope definition, and cost estimating
Participate in quoting, design reviews, and customer-specific customization efforts
Ensure smooth transition from design to production
Provide technical leadership and mentorship to engineers and designers
Lead project teams and coordinate engineering efforts
Foster a culture of accountability, collaboration, and continuous improvement