Sr. Mechanical Engineer, Machine Design

Re:Build Manufacturing•Rochester, NY

1d•Onsite

About The Position

At Re:Build Optimation, we specialize in delivering custom-engineered process equipment and automated systems to clients across the globe. With nearly 40 years of experience in complex chemical process systems, we have built a reputation for precision, reliability, and innovation. Our multidisciplinary team of 70+ engineers, designers, and programmers, combined with 150,000 square feet of fabrication space and over 70 skilled tradespeople, allows us to provide full turnkey solutions—from initial concept through fabrication, installation, and commissioning. As part of Re:Build Manufacturing, we leverage the strength of a national industrial powerhouse while maintaining the agility and personalized service of a niche firm. We serve industries ranging from traditional and green energy to chemicals, pharmaceuticals, food & beverage, glass, and advanced manufacturing, offering tailored solutions that optimize efficiency and performance. At Re:Build Optimation, we believe in a collaborative approach, working closely with our clients to develop solutions that align with their unique operational goals. Our deep industry expertise and end-to-end capabilities make us the ideal partner for companies seeking innovative automation, process control, and engineered systems.

Requirements

Bachelor's degree in Mechanical Engineering or related field, or equivalent experience
8+ years of machine design experience with industrial automation elements (custom tooling, robotics, servos, sensing equipment)
8+ years of hands-on experience using SolidWorks for 3D modeling and design documentation
Proven ability to lead complex, multi-disciplinary projects from concept through completion
Advanced knowledge of engineering design principles, project management methodologies, and technical standards
Ability to develop PFDs, P&IDs, and process documentation
Strong analytical, problem-solving, and decision-making abilities
Excellent communication and client relationship management skills
Demonstrated ability to mentor staff and foster collaboration
Strong commitment to safety, including alignment to OSHA regulations and site-specific protocols
Proficiency in project management software (Microsoft Project, Deltek Vision)

Nice To Haves

Professional Engineer (P.E.) license or eligibility
Proficiency in SolidWorks FEA and CFD tools
Experience with business development and proposal development

Responsibilities

Lead the planning, coordination, and execution of major machine design projects or multiple large-scale, multi-disciplinary assignments
Serve as project manager for multi-disciplinary teams, integrating engineering, scheduling, budgeting, and resource management
Design custom automation equipment, tooling, robotics, servos, and sensing systems for industrial applications using SolidWorks
Develop PFDs, P&IDs, and visual documentation to communicate machine processes clearly
Create engineering design standards, perform complex calculations, and oversee drawing set preparation and administration
Prepare and manage multi-disciplinary project proposals and cost estimates, identifying and mitigating risks while considering financial factors
Develop detailed project plans and schedules using project management tools (Microsoft Project, Deltek Vision)
Engage in business development by meeting with existing and potential clients to find opportunities
Participate in client meetings and design reviews to ensure technical accuracy, quality, and alignment with expectations
Lead Health, Safety, and Environmental (HSE) initiatives, promoting a strong safety culture and identifying potential risks
Mentor junior engineers and project design teams, fostering collaboration and accountability
Know the latest on emerging engineering methods and technologies, recommending improvements to processes and designs
Travel occasionally to client sites, fabrication shops, or project locations (up to 25%)