Sr Mechanical Design Engineer

FormFactor Inc.•Livermore, CA

11d•$90,500 - $118,755•Onsite

About The Position

The Sr Mechanical Design Engineer will drive the design and development of probe card mechanical components and assembly processes, ensuring robust, manufacturable, and reliable solutions. This role will also lead efforts in characterization, modeling, reliability analysis, and design debug, supporting activities from qualification through production testing. Responsibilities include failure analysis, documentation, technology transfer, and training to ensure seamless integration across development and manufacturing.

Requirements

Bachelor’s degree and a minimum of 2 years of related experience; or an advanced degree without experience; or equivalent work experience
Cross-Departmental Collaboration
Design for Manufacturing (DFM)
Detail-Oriented
Geometric Dimensioning And Tolerancing (GD&T)
JMP Pro
Material Selection
Mechanical Components Design
Microsoft Office
Multitasking
Problem Solving
Python (Programming Language)
SolidWorks
Structural Analysis

Responsibilities

Design probe card mechanical components, development test vehicles, and tooling fixtures.
Generate, release, and maintain design drawings and Bills of Materials (BOM).
Develop probe card mechanical assembly processes, create work instructions, and conduct production training.
Execute fundamental probe card performance characterization in a lab environment.
Support integration engineers in product characterization activities.
Provide support for production and customer applications related to mechanical assembly issues.
Recommend and implement corrective actions based on root cause analysis.
Work closely with R&D, Process Integration, and Operations teams to ensure timely task completion.
Maintain accurate documentation for designs, processes, and training materials.