Sr. Mechanical Design Engineer - Wafer Positioning/Motion Stages

KLA•Milpitas, CA

7d•Onsite

About The Position

The Semiconductor Products and Customers (Semi PC) business unit designs, builds and sells KLA’s product portfolio to help chip manufacturers meet high-quality standards for technologies like AI, data centers, automotive and electronic devices. Our inspection, metrology, and analytics systems detect and monitor defects across logic and memory chips, specialty semiconductors, wafers, reticles, advanced packaging, process equipment and materials. We also develop technologies for specialty processes, IC substrates, and PCB manufacturing, including etch and deposition, component inspection, and imaging and analytics. KLA's Central Engineering organization is made up of nine Centers of Excellence (CoEs) spanning disciplines like automation, motion control, sensors, platform design, and packaging. Each CoE contributes not only technical deliverables but also deep expertise, best practices, and advanced tools that elevate both what we build—and how we build it. In this role, you will play a key part in advancing business priorities by delivering high-impact work across your area of expertise. We are looking for a Sr. Mechanical Design Engineer to join our Central Engineering team in Milpitas! As an engineer specializing in multi axis motion systems for wafer scanning with nanometers level vibration and accuracy, you will be at the forefront of creating fast, precise, reliable, and efficient electro-mechanical systems!

Requirements

Degree in Mechanical Engineering or related field with experience in motion systems, precision mechanics or mechatronics
Proficient in Creo/Solidworks or similar 3D CAD modeling tools with several years of work experience
Proficient in structural, thermal, and vibration/modal FEA
DFM experience with machining, sheet metals, and castings
Knowledge of data analysis tools such as Python or Matlab

Nice To Haves

Experience with feedback systems involving high resolution optical encoders/laser interferometers, linear motors, linear guides, air bearings, etc.
Design experience of dynamic X,Y sub-micron positioning stages
Vibration and modal testing using accelerometers, impact hammer, etc.
Semiconductor capital equipment design experience
Vibration isolation system, motion control, Simulink, PID servo tuning

Responsibilities

Collaborate with multi-functional team such as, controls engineers, systems engineers and manufacturing engineers to develop concept, details, and iterate on design to optimize performance.
Present design reviews, procure prototypes, and oversee vendors for various parts, assemblies, motors, bearings, etc.
Create test plans, drive prototype testing, system integration, & stage servo tuning to qualify stages to ensure they meet performance & reliability requirements.
Develop procedures for assembly of various systems to ensure successful transition to manufacturing.
Design parts and assemblies using Creo/SolidWorks; generate drawings with GD&T for high performance wafer positioning/motion stages, wafer chucks, and related tooling.
Perform analysis and simulations, such as structural, thermal, vibration/modal FEAs to optimize components/assemblies for stiffness, damping, accuracy, and manufacturability.
Analyze and select components such as bearings, motors, mechanisms, etc. and support selection with analysis such as FEA, motor current/voltage/power calculations.