Sr Manufacturing Equipment Engineer

Insulet Corporation • Acton, MA

5d

About The Position

The Senior Manufacturing Equipment Engineer is a key contributor to operational excellence within the manufacturing environment. This role focuses on optimizing processes to ensure high-quality, cost-effective production. The position involves collaborating with cross-functional teams, leading continuous improvement initiatives, and supporting new product introductions while maintaining compliance with safety, cGMP, and regulatory standards.

Requirements

• Proficiency in Microsoft Office Suite; advanced Excel and data analysis skills.
• Working knowledge of Minitab and/or JMP for statistical analysis.
• Familiarity with SolidWorks and technical print reading.
• Proficient in Six Sigma and Lean manufacturing principles.
• Ability to troubleshoot mechanical equipment and assembly challenges involving molded components, stamped metal, and springs.
• Expertise in structured problem-solving tools and methodologies.
• Strong project management and organizational skills.
• Minimum Requirements: BS in Mechanical, Industrial medical device or equivalent field with 5+ years of experience, preferably in a manufacturing environment.
• Or MS in Mechanical, Industrial, Electrical Engineering, or Equivalent with 3-5 years of medical device experience.
• Able to work off shifts (nights/weekends), be on call during off hours and have flexibility to come into plant when escalations require your physical support.
• Ability to travel domestically and internationally, up to 5% travel required.

Nice To Haves

• 3-5+ years of experience in a medical device or other regulated environment with validated processes is preferred.

Responsibilities

• Equipment Ownership & Technical Leadership
• Serve as the subject‑matter expert (SME) for assigned automated equipment, ensuring uptime, OEE, and long-term reliability.
• Develop equipment roadmaps, including upgrades, lifecycle planning, and obsolescence mitigation.
• Drive cross‑functional problem-solving with manufacturing, quality, controls, and maintenance teams.
• Process Optimization & Continuous Improvement
• Analyze equipment performance data to drive cycle‑time reduction, scrap reduction, and yield improvement.
• Implement Lean and Six Sigma methodologies to improve process stability.
• Introduce advanced automation features (vision inspection, predictive maintenance sensors, auto‑calibration mechanisms, etc.).
• Maintenance & Reliability
• Define PM (Preventive Maintenance) and PdM (Predictive Maintenance) strategies.
• Mentor technicians on advanced troubleshooting of robotics, servos, PLCs, and automated systems.
• Maintain accurate technical documentation, spare‑parts lists, and calibration/maintenance records.
• Perform other duties as assigned.

Benefits

• Medical, dental, and vision insurance
• 401(k) with company match
• Paid time off (PTO)
• And additional employee wellness programs

What This Job Offers

• Job Type: Full-time
• Career Level: Mid Level
• Number of Employees: 501-1,000 employees