Sr. Manufacturing Engineer - Stamping

Rivian•Plymouth, MI

8d•Onsite

About The Position

Rivian is on a mission to keep the world adventurous forever. This goes for the emissions-free Electric Adventure Vehicles we build, and the curious, courageous souls we seek to attract. As a company, we constantly challenge what’s possible, never simply accepting what has always been done. We reframe old problems, seek new solutions and operate comfortably in areas that are unknown. Our backgrounds are diverse, but our team shares a love of the outdoors and a desire to protect it for future generations. You are someone with a strong Stamping Engineering and Tooling background, bringing extensive experience in manufacturing and process engineering for Class A and non-Class A parts and dies. You are capable of working on your own initiative in a high-paced engineering environment. You have the ability to assess, provide feedback, and bring the absolute best stampings in the world into high-volume production. This role is located at our Plymouth, MI facility and reports directly to a Sr. Manager, Manufacturing Engineering.

Requirements

Journeyman Tool and Die Maker certification.
Relevant manufacturing/engineering degree is preferred, OR >7 years of equivalent experience (>10 years for Staff level).
Significant experience in a high-volume manufacturing environment (automotive preferred).
Proficiency in Six Sigma/Lean Manufacturing skills.
Excellent interpersonal, written, verbal, and presentation skills.
Ability to manage and motivate cross-functional team members.
Strong organizational and follow-up skills.
High competency in data-driven problem solving, team building, planning, and decision making.
Strong commercial awareness.
First Principles Thinker.

Responsibilities

Contribute to the creation and implementation of best-practice stamping processes, vision, strategies, policies, and procedures to improve operational performance.
Review new business initiatives and projects, communicating their impact on stamping activities.
Take the lead from product development through feasibility/simulation, design, construction, buyoff, delivery to Rivian, and Homeline/PPAP activities.
Assist in all stamping feasibility and simulation parameters.
Support establishing Class A panel tip and secondary die vectors.
Continuously improve DFM documents regarding stamping best practices.
Review prototype panels for forming and surface acceptability.
Review, evaluate, and provide feedback on vehicle architecture, substrates (aluminum, steel, composite, etc.), and Clay Feasibility.
Provide on-site (US/Asia) tool shop support and reviews. Challenge suppliers to adhere to best practices and investment reductions.
Provide initial static checks, First Panel to Gage Reviews, pattern reviews, and buyoff support at supplier locations.
Assure the appropriate number of operations are followed to support press loading and program investment targets.
Analyze stamping processes for material utilization and process capability.
Oversee the construction and delivery of checking fixtures (the Fixture Engineer will be responsible for development and design).
Enforce sign-off instructions, standards, and documentation.
Oversee RC and FCR creation and follow-up. Assist with RFQ package preparation.
Perform root cause analysis and resolve problems efficiently.
Motivate, coach, and support the team to achieve operational success. Identify and deploy the necessary technical skill sets and resources (including external contractors) to deliver projects.
Develop strong relationships with internal and external stakeholders. Communicate the impact of market changes on engineering design and recommend solutions that optimize costs without compromising quality.
Work closely with tooling suppliers to resolve quality and productivity issues.
Manage budgets and forecasts for contracted resources.
Ensure material optimization compliance within process parameters and develop processes exclusively for critical operations.
Develop, implement, and manage Key Performance Indicators (KPIs). Ensure metrics and reports are accurate and updated in a timely manner.
Comply with all Health, Safety, and Environmental Policies.
Anticipate and overcome obstacles, embrace personal challenges, and take ownership of individual and team projects.
Act as a self-starter who is resilient, optimistic, target-driven, and open to change.