Sr. Manufacturing and Weld Engineer

Re:Build Manufacturing • Rochester, NY

1d • $94,000 - $141,000

About The Position

Re:Build Optimation is seeking a seasoned manufacturing and welding engineer to bridge design intent and shop-floor production. The role serves as a welding domain expert for Re:Build Optimation and the broader Re:Build Manufacturing network, supporting project teams with code requirements, welding-process selection, tooling design, and scalable production methods. The engineer will work across custom equipment fabrication and manufacturing activities, collaborating with design, quality, testing, and production teams to improve manufacturability, efficiency, and product quality.

Requirements

• Bachelor's degree in Welding Engineering, Mechanical Engineering, or a related field.
• 10+ years of experience with design, fabrication, manufacturing, and/or testing of welded assemblies.
• Strong knowledge of CAD/CAM software and ability to interpret engineering drawings, GD&T, and specifications.
• Experience setting up automated or robotic welding work cells and modifying designs for automated welding compatibility.
• Demonstrated experience applying DFM/MFD principles and optimizing manufacturing processes, tooling, and fixtures.
• Hands-on experience with lean manufacturing and root-cause problem-solving methods.
• Fundamental understanding of SMAW, GMAW, GTAW, laser, and electron beam welding processes.
• Hands-on experience with carbon steels, stainless steels, aluminum, titanium, and/or high-nickel alloys.
• Strong communication skills and ability to work effectively with multifunctional teams.
• Experience in custom equipment fabrication, machine building, or mid-to-high-volume/high-mix environments.
• Strong commitment to safety, including alignment with OSHA and site-specific protocols.

Nice To Haves

• Master's degree in engineering or equivalent experience.
• Lean/Six Sigma (Green/Black Belt), PMP, AWS CWEng, or CWI certification; NDT Level 1 or 2.
• Ability to develop complete weld procedures independently.
• Fluent knowledge of ASME BPVC (Section VIII, Divisions 1 & 2) and experience with design tools such as DesignCalcs.
• Experience with ASME Authorized Inspection Authorities (AIAs).
• Experience supporting mid-to-high-volume production of large structural weldments.
• Prior experience mentoring engineers, apprentices, or technicians.

Responsibilities

• Design and improve manufacturing processes to reduce cost, waste, and cycle time using lean and Six Sigma principles.
• Lead Design for Manufacturability (DFM) and Manufacturing for Design (MFD) initiatives to improve producibility and part quality.
• Develop, optimize, and qualify welding processes, including electron beam, laser beam, GTAW, orbital tube, GMAW, and SMAW.
• Provide welding expertise and guidance on code requirements, welding techniques, and destructive and non-destructive testing.
• Design weld tooling and fixtures to reduce distortion and improve consistency in welded assemblies.
• Select and specify manufacturing equipment, tooling, and fixtures, including automation, robotics, and CNC systems.
• Support new product introduction by partnering with design teams to ensure efficient, scalable manufacturing.
• Collaborate with quality and testing partners to define requirements and processes for welded assemblies.
• Resolve production issues using root-cause analysis and implement corrective actions.
• Evaluate make-versus-buy opportunities and manage key vendor relationships for welding and testing processes.
• Develop work instructions, process documentation, and standards that support safe, consistent execution.

Benefits

• Medical, dental, and vision benefits.
• Retirement benefits.
• Paid time off.
• Other benefits included in the company's comprehensive benefits package.
• Employees share ownership in the company and share in its financial rewards.
• The role may be eligible for annual incentive compensation and/or long-term incentives, subject to Company plans.

What This Job Offers

• Job Type: Full-time
• Career Level: Senior